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August 2001 Gasification Archive

For more messages see our 1996-2004 Gasification Discussion List Archives.

From tombreed at home.com Wed Aug 1 08:21:03 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <3.0.32.20010731082641.0095d9b0@wgs1.btl.net>
Message-ID: <004a01c11a82$69992780$18e5b618@lakwod3.co.home.com>

Dear All:

Peter suggests modifying the engine to permit burning tars. Much better to
modify the gasifier so that it makes very little.

See our website at www.gocpc.com

Turbochargers are even more susceptable to tars than intake manifolds.
However, I agree that a wrap of insulation on the intake manifold would
hellp. Also warming up the engine on gasoline or propane while getting the
gasifier to full operating condition.

Onward... TOM REED

From: "Peter Singfield" <snkm@btl.net>
To: <gasification@crest.org>
Sent: Tuesday, July 31, 2001 7:26 AM
Subject: Re: GAS-L: Fw: Tar Measurement Protocols
>
> How about designing an IC engine to burn dirty gas -- loaded with tars??
>
> A two stroke -- forced, hot, induction -- hey what can the tars do then??
>
> Also -- I can replace piston rings with a special design. I can even use
> tars -- should any condense out -- as lubrication.
>
> Maybe I'll build such -- easy enough to do ---
>
> I'll ship it to you -- and you can try to destroy it running dirty gas.
>
> I see 4 HP Chinese diesels selling for $500 US. Good test station?
> Certainly a lot less expensive than the test procedures described to date.
>
> Peter Singfield / Belize
>
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>
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>
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> -
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>
>

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From kenboak at stirlingservice.freeserve.co.uk Wed Aug 1 08:47:37 2001
From: kenboak at stirlingservice.freeserve.co.uk (Ken Boak)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Olive waste
Message-ID: <20010801124639.15524.qmail@fsmail.net>

Hi from Zakynthos in the Ionian sea,

Has anyone had experience in the gasification of the pulp residue from olive oil pressing?

Any thoughts on this appreciated.

Ken Boak

Check out my Personal Website for Stirlings, PIC Microcontrollers, Electric Cars and Wood Gasification at:

http://www.geocities.com/kenboak/index.html

or for Zakynthos alternative technology

http://www.geocities.com/wastewatts/zak.html

 

_______________________________________________________________________
FSmail - Get your free web-based email from Freeserve: www.fsmail.net

 

 

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From snkm at btl.net Wed Aug 1 09:27:20 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Re: Tar-Burning Engines
Message-ID: <3.0.32.20010801071938.00961100@wgs1.btl.net>

 

Ok Marc -- let's bash this idea around and see if anything valid is there.

At 07:58 AM 8/1/2001 +0800, you wrote:
>
>
>Peter Singfield wrote:
>
>> Also -- using variable valve timing to "govern" an engine rather than
>> butter-fly valving the intake manifold. Then always having boost pressure
>> in the intake manifold.
>
>Clever - one of those ideas bruited about in the early days of IC
>engines that never made it to production. But with separate camshafts
>for intake and exhaust valves and 4 valve/cylinder designs, it should be
>possible to implement now without heroic measures.

Actually -- I was thinking of directly actuated valves -- by
microcontroller electronically actuated valves. Cheaper than building cams,
timing gears -- etc.

>
>> Also -- how hot can one run an intake manifold? Quite hot with proper
>> design I would think.
>
>Hot intakes mean poor volumetric efficiency.

But we have a blower in this design. Mind you -- it was the first thought
that came to mind -- but the blower boost can certainly be designed to
over-come any losses there.

>
>> How about designing an IC engine to burn dirty gas -- loaded with tars??
>> A two stroke -- forced, hot, induction -- hey what can the tars do then??
>
>Seems like the very heroic measures we might want to avoid. It seems to
>me that there are gasifiers out there with very low tar outputs - all
>the downdraft designs, for example, where the tars get cracked or burned
>as soon as they are formed. Why mess with the engine?

Because -- when you are operating a gasifier over long periods --
intermittent tar conditions make arise??

Further, eliminating gas cleaning apparatus cleaning apparatus lowers costs.

But mostly -- quite a bit of energy can be recovered using hot product.

OK -- going further down that line --

That hot intake product is immediately tempered by the 50% ambient air mix.

Second -- to recover that thermal energy -- a little bit of water injection
-- as discussed before.

3rd -- that little bit of water injection will probably cause some steam
reformation as well -- which is endothermic.

Steam reformation of what you might ask?

Well, tars steam reform -- but everything has to be hot!

Not saying I have a design I have been working on with all this done.

Never thought of this until yesterday - -or the day before.

Just saying -- look at the problem from a different viewpoint.

Increase efficiencies -- decrease costs.

As for tars condensing on the intake of the blower --

Will discuss that later -- but for now -- if you have a very insulated
intake channel -- where does the heat go?? And if the heat has no place to
go -- how does temperature go down?

True -- we would need two blowers -- one for air -- one for product gas --
the actual air and product mixing occurring only in the cylinder.

You know -- a four intake valve GMC 2 stroke diesel engine. Two valves for
air intake -- two valves for hot product -- exhaust out the bottom ports.

 

Peter

>
>Marc de Piolenc
>
>
>

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From snkm at btl.net Wed Aug 1 10:13:49 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Re: New use of torrefaction
Message-ID: <3.0.32.20010801080318.009624d0@wgs1.btl.net>

 

Hi Tom --

I was sure I mentioned Bernard Diaz. As that is the book I was holding in
hand.

If not -- sorry.

Quite some "adventure" though --- and that is the right book you have.

Peter

At 06:16 AM 8/1/2001 -0600, you wrote:
>Ed:
>
> ( I don't leave until the 5th of August for Brazil. )
>
>I am reading "The Conquest of Mexico" by Bernard Diaz (not Prescott,
>recommended by Peter Singfeld) and they talk a lot about "fire hardened
>darts". What might they be and could we interest the DOD?
>
>Does wood possibly get harder and stronger before it starts to get brittle?
>
>TOM
>
>
>

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From snkm at btl.net Wed Aug 1 10:16:27 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <3.0.32.20010801081005.00960100@wgs1.btl.net>

 

Tom and all --

Regarding engines that can run on extremely dirty gas -- have appended a
past communication.

Peter / Belize

At 06:06 AM 8/1/2001 -0600, you wrote:
>Dear All:
>
>Peter suggests modifying the engine to permit burning tars. Much better to
>modify the gasifier so that it makes very little.
>
>See our website at www.gocpc.com
>
>Turbochargers are even more susceptable to tars than intake manifolds.
>However, I agree that a wrap of insulation on the intake manifold would
>hellp. Also warming up the engine on gasoline or propane while getting the
>gasifier to full operating condition.
>
>Onward... TOM REED
>

************appended**********

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From: "renertech" <renertech@xtra.co.nz>
To: "GAS-L" <gasification@crest.org>
References: <3.0.32.20010212131101.00a05520@wgs1.btl.net>
<3A885597.CFE97730@club-internet.fr>
Date: Tue, 13 Feb 2001 22:26:11 -0800
X-MSMail-Priority: Normal
X-MimeOLE: Produced By Microsoft MimeOLE V5.50.4133.2400
Subject: Re: GAS-L: Log gasifiers -- and cutting wood sawdustly.

Dear Gas-L'ers
> > On the 12-2- someone wrote,

> > The logs were approximately 10 to 15 cm (4" to 6") in diameter and
from 1 metre to 1 metre 80 (3' to 6') long. The gasifiers were very tall,
making possible insertion of long logs, and usually mounted just behind the
cab.
> >
> > About those long "log" gasifiers -- you mean they worked with full
length wood??
Gentlemen!
I think we could restore some perspective by re-iterating a little bit of
colonial history.
In the 1930's prior to the War, and the subsequent post war moves by the
Oil Majors to price coal and other fuels out of the market by selling
petroleum as zero price energy, virtually for what it cost to process it, it
was pumped out of the ground for nothing, things were very very different
to today.
In Australia, Malaya, New Zealand, and all the African States, Every
outback Gold mine, Sawmill, Tin mine, Coal mine was either run by Steam, or
Producer gas.
A typical Gas setup would be a giant Crossley single cylinder Gas engine
with a piston two feet in diameter and running at about 300rpm.and 200
horsepower. The clearance on the piston would be measured in sixteenths of
an inch, to allow for the build up of tars, which virtually doubled up as
the lubricating oil. (once it got hot that is.) Each engine would be fed
by a battery of five or six down draft gasifiers. The gasifiers were made
of fire bricks with a fuel hopper five or six feet in diameter and ten to
twelve feet deep and a throat at the bottom of around ten inches. These
units, usually 4 or 5 were in operation at any one time, were fired with
logs each as heavy as one man could carry. In the case of Australian
hardwood that would be a log six to eight feet long and eight to ten
inches in diameter. The logs would be seasoned for a month or so, as they
were transported into the mine, but were still green with lots of sap.
Each man staggered up the cat walk with his log and slid it from his
shoulder aiming it down into where ever he saw a hot spot in one of the
fires, to plug the hole. Gas cleanup was abysmal. A water spray gas
cooler/cleaner, and a tar beater. The beater was a straight radial bladed
centrifugal fan, which assisted the suction on the gasifiers, and slung the
water/tar droplets out to impact on and drip down the outer casing. As
one can imagine, the pollution level was horrendous, but they worked and
they worked surprising well for the time, A bit like wooden ships and
iron men, those were the Days!!!

Ken Calvert. Renertech@ xtra.co.nz

 

 

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From snkm at btl.net Wed Aug 1 16:56:28 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <3.0.32.20010801140533.008e3870@wgs1.btl.net>

 

Ok -- how about pressurizing the entire gasifier? That is putting the
blower on the intake side of the gasifier??

Keep the gas hot -- right to the intake valve -- and under pressure?

As for intake air --

Run the air intake through a heat exchanger coupled to the gas product
delivery line. Ergo both arrive at the same temperature.

Condensation in intake manifold is probably due to tempering due to mixing
product with ambient temperature air -- drastically lower temperatures --
right at a point of partial vacuum -- and ideal "cloud-chamber".

Recovery of extra energy and densification of charge can be accomplished by
water injection -- in a four stroke.

Why a four stroke? Well, the water would spray inject on the intake stroke
-- not at the top of compression -- not at the intake valve entrance -- but
directly into the cylinder though its own port.

Tars might condense in the cylinder under these conditions -- and some
would definitely steam reform -- if temperatures of charge entering are
high enough -- less condesning -- more reforming.

What water is used for steam reforming tars ends up as higher quality
product gas -- to be used with greater advantage -- efficiency -- at ignition.

The balance of water (and remember -- this an easily variable amount)
would flash to steam -- cooling charge and increasing gas volume in the
cylinder.

Compressing steam is simply charging a battery. Again -- temperatures go up
-- steam reforming occurs quicker under pressure -- more energy for the
power stroke immediatly after.

Or -- one can consider simply injecting an amount of steam. The steam
required would not be large -- easily produced by a small boiler -- again
heat exchanging with gas out put.

We once figured a thermodynamic loss of 15% due to cooling product gas to
expectable levels for "cleaning" and them induction to the IC engines
manifold.

Converting that heat to steam or preheating air is not losing it!

Further -- a lot of heat energy for producing steam can be found from the
engine coolant ciruit as well as the engine exhaust -- probably a good
amount still left over to preheat intake air as well.

Over all efficiencies are related to temperature in over temperature out.
There is a lot of room for power blancing the gasifier/IC engine.

OK:

First priority -- design as clean a gasifier as possible.

Second priority -- do not waste heat energy between gasifier and engine.

3rd priority -- learn to live with a little tar that might slip by --
rather than shorten the life of your IC motor.

4rth priority -- recover your waste heat from the IC engine.

The results of applying all the above will be a more efficient system, much
less expense to build (as in dollar per kw production), and much more
reliable.

And now -- a question --

Are tars water soluble?

There -- something for everyone to consider ---

Peter Singfield / Belize

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From tombreed at home.com Wed Aug 1 22:22:20 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <3.0.32.20010731082641.0095d9b0@wgs1.btl.net>
Message-ID: <003801c11af7$a1f02a00$18e5b618@lakwod3.co.home.com>

Dear Ken Calvert and Gasification:

Great story! There is also the currently produced Chinese gasifier that
uses their special engine 6 days a week. On the seventh day they clean it.
It has external pushrods etc. for easy access.

I wonder how much of this could be avoided by starting on diesel, gasoline
or propane for 5 minutes to get the gasifier, the block, manifold and valves
to operating temperature, then switching over. Same in reverse for
shutdown. We do this all the time at CPC, but we ALSO have low tars.

Yours for cleaner gas......... TOM REED

From: "renertech" <renertech@xtra.co.nz>
To: "Thomas Reed" <tombreed@home.com>
Sent: Wednesday, August 01, 2001 3:46 PM
Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...

> Gentlemen,
> can I also weigh into this debate on tar free versus tar
resistance.
> After some bitter personal experience, I am most firmly on Tom's side.
> Nothing is impossible, and surely a tar resistant engine will be built one
> day some time some where. But a third world country or a low cost DIY
> atmosphere is not the place most likely to succeed. Its the old story of
> 'Intermediate' versus 'Appropriate' technology. When someone tries to
tell
> you that this is appropriate for you, it is always seen as a putdown.
> 'Why can't we have what you have already got. We want a new diesel engine
> not that sort of 'junk'! "
> One story that I heard from the second world war sums up the subject
> beautifully. It was about a Dutch tradesman, who ran his truck with a
gas
> producer. The startup routine each morning was to remove the cylinder
head
> cover, and strike each rocker arm with a hammer to free up all the valves.
> Then the spark plugs were removed and cleaned and some oil was poured down
> the plug holes and the engine levered over with a special crank handle
that
> looked like a modified crow bar. Then when everything was freed up and
> moving, the engine was put back together again and once fired up it ran
all
> day non stop. If it did stop for more than a few minutes, then the
routine
> had to be repeated.
> The adhesive capabilities of cold tar have to be seen to be believed! And
> what the pyroligneous acids will do to your sump, and especially to your
> bearing shells, you don't really want to think about. I have already
> related the background on the old Industrial Gas Engines of the early part
> of last century. Yes they worked, but the overall efficiency was
> horrendously low, and the maintenance factor astronomically high.
> They worked then because labour costs were low, slave labour in fact, and
> there were no alternatives. Any red blooded engineer today would turn
> back to his steam turbine, his diesel engine or his lawnmower every
time!!
> Or at least until the price of petrol has escalated to the point of
> absurdity.
>
> Ken Calvert. renertech@xtra.co.nz
>
> ----- Original Message -----
> From: "Thomas Reed" <tombreed@home.com>
> To: "Peter Singfield" <snkm@btl.net>; "gasification"
> <gasification@crest.org>
> Sent: Thursday, August 02, 2001 12:06 AM
> Subject: GAS-L: TarFree gas vs Tar resistant engine...
>
>
>
>
>
>

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From joacim at ymex.net Thu Aug 2 01:21:09 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <004a01c11a82$69992780$18e5b618@lakwod3.co.home.com>
Message-ID: <Pine.LNX.4.10.10108012103480.12290-100000@localhost>

On Wed, 1 Aug 2001, Thomas Reed wrote:

> Dear All:
>
> Peter suggests modifying the engine to permit burning tars. Much better to
> modify the gasifier so that it makes very little.

Tar was actually another `alternative' fuel in Sweden (and, I presume,
elsewhere) during ww2. I read somewhere that they had better success with
`raw tar' than the regular boiled variant. I suppose boiling tar to produce
a substance for impregnation, not only takes away water from the raw
product, but unfortunately also removes lighter carbohydrates which
supposedly combust better and be less sticky.

The motors they used were of course not modern diesel motors. But if they
could build motors 70-100 years ago that ran on /pure/ tar, surely it
must be possible to build a motor today that accepts mere traces of it
(compared to pure tar, that is). Motors today are heavily optimised for
petrol and diesel. Not just the motors; the whole system is.

It's not necessary to cope with tar though. A proper gasifier design should
bring it down to acceptable levels for a motor originally optimised for
petrol or diesel. ...under `normal' conditions. I've had the little
accident several times when the fuel hangs and I have to stop and stir the
pot. The gas I get after the stop is rather tarry, looking at the flame
(yellow tops, thick moist in the core). The reason is obvious: uncarbonised
fuel too far down the hearth. But the car runs significantly better --
better than normal -- for a short time after that. Tarry gas yields more
power. These little accidents happens though. Even with a proper design
there can be tar. I've gotten better at noticing when it's time to stop and
do something, but I can never really tell what tar levels I have when
driving. The fuel could hang for a moment and shake down again before I
notice it.

I'm more worried about soot, and moisture pH myself. I've been abusing the
old B21 motor in the Volvo now for months, since the heat-exchanger burned.
The only `filter' I have is a simple cyclone. I was planning to switch that
26 year old motor anyway; put one in with better CR and volume.(And better
access to spare parts -- the clutch broke down for me, and I couldn't find
one at the junk yard for models before 1980. A new one costed half of what
I paid for the car. Luckily, it could be fixed with a little welding.)
Now I just let it run to see how much abuse it can take. ;)

The motor oil gets thicker after a while. That's what the old-timers told
me too. I've changed oil twice since January (pretty normal for petrol if
you care about the motor, but not often enough on sooty gas I think). It
smokes when cold now, and at high rpms. I can't tell if it's soot in the
exhaust system, general wear-out, stuck piston rings, or worn-down valve
guides, or something else, or all of it. After I've changed oil and started
the motor once, the oil is just as black as before, that's how much soot I
have. =)

Producer gas and aluminium isn't a good combination either. I suspect a
slightly too high pH in the gas moisture, but it could be low as well, from
CO2+water. I kept the original Stromberg carburettor (most of it) and
strapped a simple mixer to the end of it. That way I didn't have to make a
new throttle and idling speed mechanism and all that, just a valve for
secondary air. But the aluminium carburettor gradually corroded so much
inside I couldn't get the idling speed down properly. It leaked around the
throttle. I don't know what the inlet mainfold and top looks like on the
inside.

I promise to be much kinder to the next motor.

Joacim
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From graeme at powerlink.co.nz Thu Aug 2 03:33:16 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Fw: Tar Measurement Protocols
In-Reply-To: <3.0.32.20010730224351.0095be90@wgs1.btl.net>
Message-ID: <000d01c11b24$f0ac97a0$529736d2@graeme>

Dear Peter
Hope you don't mind a brief reply to your questions as I do have a pile of
mail and I hate keeping people waiting.

1: Turbo charged engines are probably useable as spark ignition, but the
diesel dual fuel option would be risky in a variable load situation. A
vacuum still exists with a turbo, if the load drops lower than the exhaust
pressure to drive it, and the boost pressure cannot overcome the vacuum.
Tar does condense in and around the entry point to fans and I would expect
to see the same with a turbo.

2: Variable valve timing sounds good "but" if we have tar present it could
plate out on the valve stems causing seizure. I don't know if any
researchers have tried this approach. I should dig out my tar pictures of
the inlet manifolds! Just looking at my son Graeme's Nissan Skyline engine
with turbo and electronically controlled valve cams, foresees a host of
reasons why tar could create problems.

3: If it were possible, I think you would have to aim for 400 degrees C + to
keep on the top side of condensing hydrocarbons. From experience we found
that char was only formed correctly after distillation was complete, about
475 degrees C.

4: The two stroke options for dirty gas were used during WW11. Different
versions are recorded in Generator Gas - The Swedish Experience From
1939-1945 Pages 211-218. On the subject of hot gas, it does kill the
volumetric efficiency, and power output drops 3% for every 1 degrees C of
temperature increase if my memory recall is correct. Maybe its the other
way around but efficiency is still lost.

5: The piston rings have already been identified as an area to improve their
use with producer gas. Roy Kington Sales Manager of Lister New Zealand
presented a paper on this at the 2nd International Gasification Conference
in Bandung Indonesia in 1985. This paper was the result of a 2000 hour
field test using one of our early gasifiers which provided Listers with the
information to maintain engine warranty with our gasifier.

6: Unfortunately condensing tar is the reverse to a lubricant. Because
there is water present in these hydrocarbons, they are highly acetic, and
the engine oil is killed in only a few hours. I saw this at B9s
installation in Ireland last year when I pulled the dip stick. The operator
said the oil was changed every 10 hours (Crazy!) As you say there are
cheaper ways to test the gas.

Hope this helps.
Regards
Doug Williams
Fluidyne Gasification.
----- Original Message -----
From: "Peter Singfield" <snkm@btl.net>
To: "Graeme Williams" <graeme@powerlink.co.nz>
Sent: Tuesday, 31 July 2001 4:46 pm
Subject: Re: GAS-L: Fw: Tar Measurement Protocols

> At 12:00 PM 7/31/2001 +1200, you wrote:
> >
> >----- Original Message -----
> >From: "Graeme Williams" <graeme@powerlink.co.nz>
> >To: <tombreed@home.com>; <neeft@ecn.nl>
> >Sent: Saturday, 28 July 2001 9:01 am
> >Subject: Tar Measurement Protocols
> >
> >
> >> Dear Tom and John
> >>
> >> I'd like to contribute to this debate on the measurement of tar in
> >producer
> >> gas.
>
> Dear Doug;
>
> regarding:
>
> > So to sum this all up, nothing should condense out of the gas other than
> > water and carbon particles in a vacuum situation similar to an engine
> > manifold.
>
> Does this mean a super or turbo charged engine can avoid condensing tar
> problems better than a naturally aspirated one?
>
> As in -- no vacuum situation in the manifold --
>
> Also -- using variable valve timing to "govern" an engine rather than
> butter-fly valving the intake manifold. Then always having boost pressure
> in the intake manifold.
>
> Also -- how hot can one run an intake manifold? Quite hot with proper
> design I would think.
>
> I can see that tars are not going to be condensing at the exhaust valve!
>
> How about designing an IC engine to burn dirty gas -- loaded with tars??
>
> A two stroke -- forced, hot, induction -- hey what can the tars do then??
>
> Also -- I can replace piston rings with a special design. I can even use
> tars -- should any condense out -- as lubrication.
>
> Maybe I'll build such -- easy enough to do ---
>
> I'll ship it to you -- and you can try to destroy it running dirty gas.
>
> I see 4 HP Chinese diesels selling for $500 US. Good test station?
> Certainly a lot less expensive than the test procedures described to date.
>
> Peter Singfield / Belize

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From arnt at c2i.net Thu Aug 2 05:31:47 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <3B6917D4.8CE59969@c2i.net>

On Wed, 1 Aug 2001 22:33:36 +0100 (GMT-1), Joacim Persson
<joacim@ymex.net> wrote in
<Pine.LNX.4.10.10108012103480.12290-100000@localhost>:

> The motor oil gets thicker after a while. That's what the old-timers told
> me too. I've changed oil twice since January (pretty normal for petrol if
> you care about the motor, but not often enough on sooty gas I think). It
> smokes when cold now, and at high rpms. I can't tell if it's soot in the

..what color is the tailpipe smoke?

> exhaust system, general wear-out, stuck piston rings, or worn-down valve
> guides, or something else, or all of it. After I've changed oil and started
> the motor once, the oil is just as black as before, that's how much soot I
> have. =)

..change oilfilter _often_, as in every day. Should catch more.
On oil change, flush the engine, or remove and clean the oil pan.

..also, consider finding a good oil pressure driven centrifugal
oil jet filter like those used in the old Scania Vabis trucks.

..these filters also had a full flow oil cyclone. "Clean" oil
is then piped up into the centrifuge wheel driven by oil jets,
which throws soot, sludge etc onto the can walls, this could
even work for tars. Servicing is "scrape soot off can walls".
"Soot" is good fuel. ;-)

> Producer gas and aluminium isn't a good combination either. I suspect a
> slightly too high pH in the gas moisture, but it could be low as well, from
> CO2+water. I kept the original Stromberg carburettor (most of it) and

..you are sure you have no ammonia in your gas? Should smell.

> strapped a simple mixer to the end of it. That way I didn't have to make a
> new throttle and idling speed mechanism and all that, just a valve for
> secondary air. But the aluminium carburettor gradually corroded so much
> inside I couldn't get the idling speed down properly. It leaked around the
> throttle. I don't know what the inlet mainfold and top looks like on the
> inside.
>
> I promise to be much kinder to the next motor.
>
> Joacim

.. ;-)

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From snkm at btl.net Thu Aug 2 11:17:36 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <3.0.32.20010802084223.00906750@wgs1.btl.net>

 

Hey Guys!!

Between changing oil twice per day. Oil filter every day. Absurdly
increased wear on the engine even with all this -- plus all the extra labor
involved --

There just has to be a better way ---

Tom -- tell us more about that specially adapted Chinese diesel.

Also -- it takes blow by from the compression rings to contaminate oil --
right?

Also -- where is it written in stone that only poppet valves can be used??

I can certainly demonstrate a motor with a piston seal that is 100%
efficient -- ergo -- no blow-by.

I can also demonstrate valving along the same line -- and not requiring
seats to be glued to once motor stops.

How corrosive is the combustion atmosphere for cylinder walls, cylinder
head and piston materials?

An for using hot product -- and not losing volume efficiencies -- steam or
water injection.

Wait -- once refined fuels get as expensive as all that -- maybe you all
will be more concerned about putting so much wasted heat to the sky?

For now -- it looks like partial combustion gasification followed by steam
reformation to directly power a fuel cell -- is what we will be probably
seeing in the future.

And buy the way -

Pyrolization, then Partial combustion, then steam reformation -- of Coal --
is how all of this started -- way back then!

I just love all these comments regarding -- "well, we stay with what we got
because development is so expensive"

What happened to the "moderns" folks?? Banned innovation and free
thinkers?? Made it impractical for your society to "change".

Sure looks that way -- well good luck to the mess of you -- you'll
certainly need "luck" -- as you don't believe in technical innovation so much.

Wheel turns -- where it stops -- nobody knows. Maybe next spin -- but in
case you did not notice -- you lost this stop. Place your bets and spin the
wheel again -- or move aside and let the next player in.

And you see that booth next door?? No gambling -- just pure scientific
evolution of designs. So don't waste your time there!

All right folks -- step right up and spin this wheel -- how is your "luck"
today?

Sure -- you guys are spinning wheels -- you actually make gas from biomass
and run an IC engine with it. Wow!

So now what -- all engines stop -- trip over??

Surely folks -- onward ---

Pyrolization, then Partial combustion, then steam reformation -- then a
fuel cell.

Which -- if you check the archives -- is what I was saying when I joined
this list a few years back.

Place your bets ---

(I have nothing against museums -- and that appears to be where the
gasifier and IC engine is headed unless some people start doing a little
innovation)

Such as starting on another fuel to heat everything up -- and also shutting
down in that manner -- cleaning the engine. I find it shocking nobody has
even tried that!

What -- to expensive to research and probably not worth the effort??

Boy -- what good excuses people have!

Peter Singfield / Belize

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From kchishol at fox.nstn.ca Thu Aug 2 11:47:57 2001
From: kchishol at fox.nstn.ca (Kevin Chisholm)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <3.0.32.20010802084223.00906750@wgs1.btl.net>
Message-ID: <NEBBLHHHOLFOEGCILKHEIEFPCPAA.kchishol@fox.nstn.ca>

The problem of tars depositing out in an engine system is indeed an
interesting one.

1: "The best way to solve a problem is to eliminate it in the first place."

Aren't downdraft gasifiers inherently less tarry than updraft? Can a
"downdrafter" be modified to contain an increased depth of charcoal, to
absolutely minimize the escape of tars in the gas product?

2: If there are indeed sufficient residual tars to be a concern, then why
not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE they
have a chance to create nuisance, or do damage?

Kevin Chisholm

 

> -----Original Message-----
> From: Peter Singfield [mailto:snkm@btl.net]
> Sent: Thursday, August 02, 2001 7:04 AM
> To: gasification
> Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
>
>
>
> Hey Guys!!
>
> Between changing oil twice per day. Oil filter every day. Absurdly
> increased wear on the engine even with all this -- plus all the
> extra labor
> involved --
>
> There just has to be a better way ---
>
> Tom -- tell us more about that specially adapted Chinese diesel.
>
> Also -- it takes blow by from the compression rings to contaminate oil --
> right?
>

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From tombreed at home.com Thu Aug 2 13:45:13 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Tar Dewpoints and TarFree gas vs Tar resistant engine...
In-Reply-To: <NEBBLHHHOLFOEGCILKHEIEFPCPAA.kchishol@fox.nstn.ca>
Message-ID: <001501c11b76$efe15f20$18e5b618@lakwod3.co.home.com>

Dear Kevin Chisholm and all:

At BEF and CPC we KNOW that tars are the Achilles heel of biomass
gasification. (After all, coal is typically 20% volatiles, biomass is 80%).
Our motto is to burn the tars during gasification rather than fight with
them later.

> The problem of tars depositing out in an engine system is indeed an
> interesting one.

Updraft gasification can produce 20% condensible tars at room temperature,
(beginning to condense at ~400 C ?).

Fluidized beds produce 1-5% condensible tars at room temperature (condensing
at maybe 300 C?).

Downdraft gasifiers produce 0.05 to 0.2 % condensable tars at room
temperature (condensing at 100 to 150 C?) .

Improved downdraft gasifiers (IISc, Bangalore, and CPC types) produce
0.00001 to 0.000002% tars (condensing at 30 to 100 C?) .

So choose your gasifier type carefully for the application you have in mind!

> 1: "The best way to solve a problem is to eliminate it in the first
place."
>
> Aren't downdraft gasifiers inherently less tarry than updraft? Can a
> "downdrafter" be modified to contain an increased depth of charcoal, to
> absolutely minimize the escape of tars in the gas product?
>
> 2: If there are indeed sufficient residual tars to be a concern, then why
> not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE they
> have a chance to create nuisance, or do damage?
>
Yes: It's called gas cleanup and can cost more than the gasifier itself.

The numbers above are the guestimated "dew points" of the various tar
concentrations.

The dewpoint of water is an exact indication of the concentration of water
in air, (A DP of 0 C corresponds to about 7 X 10^-3 atm, 0.7%; a DP of 50 C
corresponds to 0.2 atm 20%). The dewpoint of each tar component is
similarly the temperature at which its particular concentration would
condense (either in the gas phase or on the wall.

Naphthalene is particularly common in downdraft gasifiers. A dewpoint of 20
C corresponds to a concentration of 10^-4 atm (0.01%). If the gas has less
naphthalene than this it won't condense. At 100 C the dewpoint is 2 X 10^-2
atm (2%). If concentration is less than this, no condensation above 100 C.

ETC. Unfortunately, the above principle is true for each of the hundreds of
components of each tar and each different kind of tar.

I have long dreamed of a "tar dewpoint meter". It could be a 45 degree
mirror mounted at a cross in the gas stream with a window observing the
reflection and automatic temperature control on the mirror (cooling AND
heating below and above gas temperature) which would keep the mirror ''just
barely clean". [Robb, when are we going to build this??
_________
One you have gotten rid of the tars, it is easy to eliminate the
particulate. If you don't get rid of tars first,
TAR + PARTICULATE ===> ASPHALT

> Kevin Chisholm

Yours truly, TOM REED

----- Original Message -----
From: "Kevin Chisholm" <kchishol@fox.nstn.ca>
To: "gasification" <gasification@crest.org>
Sent: Thursday, August 02, 2001 1:39 PM
Subject: RE: GAS-L: TarFree gas vs Tar resistant engine...
>
> > -----Original Message-----
> > From: Peter Singfield [mailto:snkm@btl.net]
> > Sent: Thursday, August 02, 2001 7:04 AM
> > To: gasification
> > Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
> >
> >
> >
> > Hey Guys!!
> >
> > Between changing oil twice per day. Oil filter every day. Absurdly
> > increased wear on the engine even with all this -- plus all the
> > extra labor
> > involved --
> >
> > There just has to be a better way ---
> >
> > Tom -- tell us more about that specially adapted Chinese diesel.
> >
> > Also -- it takes blow by from the compression rings to contaminate
oil --
> > right?
> >
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>
> Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com

 

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From tombreed at home.com Thu Aug 2 13:54:20 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Tar resistant engine - no
In-Reply-To: <3.0.32.20010802084223.00906750@wgs1.btl.net>
Message-ID: <001d01c11b77$fb8462e0$18e5b618@lakwod3.co.home.com>

Dear Peter:

As a clever mechanical engineer I am sure that you could make an engine that
could stand 200 or 2000 ppm tar. It would be one of a kind and not help
anyone else with gasification.

As a sometimes clever chemical engineer it seems much more profitable to
design the gasifier to burn its own tars down to at least 100 ppm and we are
demonstrating that daily.

(In the same way, one CAN burn waste cooking oil in a diesel car with some
modification. However, transesterification of the oil with methanol yields
a diesel fuel that is better than diesel. So, rather than modify a few 100
million engines around the world wouldn't it be better to modify the fuel?)

Your admirer, TOM REED

TOM REED

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Peter Singfield" <snkm@btl.net>
To: "gasification" <gasification@crest.org>
Sent: Thursday, August 02, 2001 8:03 AM
Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...

>
> Hey Guys!!
>
> Between changing oil twice per day. Oil filter every day. Absurdly
> increased wear on the engine even with all this -- plus all the extra
labor
> involved --
>
> There just has to be a better way ---
>
> Tom -- tell us more about that specially adapted Chinese diesel.
>
> Also -- it takes blow by from the compression rings to contaminate oil --
> right?
>
> Also -- where is it written in stone that only poppet valves can be used??
>
> I can certainly demonstrate a motor with a piston seal that is 100%
> efficient -- ergo -- no blow-by.
>
> I can also demonstrate valving along the same line -- and not requiring
> seats to be glued to once motor stops.
>
> How corrosive is the combustion atmosphere for cylinder walls, cylinder
> head and piston materials?
>
> An for using hot product -- and not losing volume efficiencies -- steam or
> water injection.
>
> Wait -- once refined fuels get as expensive as all that -- maybe you all
> will be more concerned about putting so much wasted heat to the sky?
>
> For now -- it looks like partial combustion gasification followed by steam
> reformation to directly power a fuel cell -- is what we will be probably
> seeing in the future.
>
> And buy the way -
>
> Pyrolization, then Partial combustion, then steam reformation -- of
Coal --
> is how all of this started -- way back then!
>
> I just love all these comments regarding -- "well, we stay with what we
got
> because development is so expensive"
>
> What happened to the "moderns" folks?? Banned innovation and free
> thinkers?? Made it impractical for your society to "change".
>
> Sure looks that way -- well good luck to the mess of you -- you'll
> certainly need "luck" -- as you don't believe in technical innovation so
much.
>
> Wheel turns -- where it stops -- nobody knows. Maybe next spin -- but in
> case you did not notice -- you lost this stop. Place your bets and spin
the
> wheel again -- or move aside and let the next player in.
>
> And you see that booth next door?? No gambling -- just pure scientific
> evolution of designs. So don't waste your time there!
>
> All right folks -- step right up and spin this wheel -- how is your "luck"
> today?
>
> Sure -- you guys are spinning wheels -- you actually make gas from biomass
> and run an IC engine with it. Wow!
>
> So now what -- all engines stop -- trip over??
>
> Surely folks -- onward ---
>
> Pyrolization, then Partial combustion, then steam reformation -- then a
> fuel cell.
>
> Which -- if you check the archives -- is what I was saying when I joined
> this list a few years back.
>
> Place your bets ---
>
> (I have nothing against museums -- and that appears to be where the
> gasifier and IC engine is headed unless some people start doing a little
> innovation)
>
> Such as starting on another fuel to heat everything up -- and also
shutting
> down in that manner -- cleaning the engine. I find it shocking nobody has
> even tried that!
>
> What -- to expensive to research and probably not worth the effort??
>
> Boy -- what good excuses people have!
>
> Peter Singfield / Belize
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

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Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
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From tombreed at home.com Thu Aug 2 14:00:50 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Gasifier soot
Message-ID: <003701c11b78$29f91620$18e5b618@lakwod3.co.home.com>

 

Dear Ben Russelland Jerry Scott:

I am the moderator at the gasification site at Crest.org and a question
came up about soot in producer gas.  I met Ben Russell at NREL about 1978
and told him who to visit in Sweden to learn about gasifiers for cars.

My memory is that Ben built a gasifier to run his '78 Malibu wagon. He
spent a whole summer trying to get the soot out of the gas for a coast to coast
energy contest.  Gave up and ran with the soot, no problemo. 

I visited Ben's energy site at <A
href="http://www.econcompany.com/">http://www.econcompany.com/.  Lots
of pictures of car gasifiers.  (Sounds like Ben is having as much fun
as I am with wood energy.)

We would all be grateful if you would give more details of the ECON
car/soot problems and your current interests in gasification.  Address me
and gasification@crest.org.

Thanks,            
TOM REED


Dr. Thomas Reed 
The Biomass Energy Foundation 1810 Smith Rd., Golden, CO 80401303
278 0558; <A
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From tombreed at home.com Thu Aug 2 15:34:46 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: ACHTUNG!
Message-ID: <007a01c11b87$54b70520$18e5b618@lakwod3.co.home.com>

 

Dear Technikalische dumkopfen:

Came across this sign which could be posted on ALL gasifiers and MANY
stoves (preferably in Old English or German Script):

Das Machinen ist nicht fur Gerfingerpoken und Mittengraben;
Ist easy schnappen der Springenwerk, Blowenfusen und Poppen Corken mit
Spitzensparken.
Es is nicht fur gewerken by die Dumkopfen. 
Keepen die hands in Das Pockets, Relaxen und Watch das Blinkenlights!

(With apologies to our German members....

TOM REED

Dr. Thomas Reed 
The Biomass Energy Foundation 1810 Smith Rd., Golden, CO 80401303
278 0558; <A
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From cpeacocke at care.demon.co.uk Thu Aug 2 17:40:53 2001
From: cpeacocke at care.demon.co.uk (Cordner Peacocke)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Authorisation for gasification systems
Message-ID: <3.0.5.32.20010802223753.009492e8@pop3.demon.co.uk>

Gasifier Developers,

I have noticed that little comment is made about the actual ''procedures''
for implementing a gasification system in the ''real'' world and would like
to raise it as a topic, as it has proved a hurdle in too many instances for
the deployment of systems and in the European Union, it is not likely to
get any better.

One of the major issue now pertaining to installations in the European
Union relates to the authorisation of both gasification and pyrolysis
technologies. The European Union approved a Dorective implementing
Integrated Pollution and Prevention Control IPPC [1st August 2000] which
will necessitate new installations having approval from the national
Environmental Agency before operation is possible.

For those not familiar with IPPC check:

http://www.hmso.gov.uk/si/si2000/20001973.htm

http://europa.eu.int/eur-lex/en/lif/dat/1996/en_396L0061.htm

These will keep you occupied for some time to come.

Brief Summary

Integrated Pollution Prevention and Control, an EC Directive implemented in
the UK by the Pollution Prevention and Control (England and Wales)
Regulations 2000. This is similar to IPC but also covers noise, vibration,
resource minimisation, energy efficiency, environmental accidents and site
protection and covers more industrial processes.

The Integrated Pollution Prevention and Control Directive aims to protect
the environment taken as a whole by preventing and controlling emissions to
air, land and water in an integrated way. The Pollution Prevention and
Control Act, which enacted the Directive, received Royal Assent [in the
UK]in July 1999. The time-scale for processes to be regulated is up to
2007, with different industrial sectors being brought under IPPC in the UK
at various dates from 2001.

----------

Existing installations have a lead tiome to implement the Directive, but it
is an additional cost to consider in the establishement of the process, and
the annual subsistence fees to show the relvant authorities that emission
limits are being met are significant.

I have had three involvements [one on fast pyrolysis and two on gasifiers]
in this area and was wondering what experiences others have had in meeting
the requirments of IPPC in the EU.

General or specific comments appreciated.

Cordner Peacocke

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From snkm at btl.net Thu Aug 2 20:53:17 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Re: Tar resistant engine - steam reforming -- the whole works!
Message-ID: <3.0.32.20010802184551.00905810@wgs1.btl.net>

At 11:24 AM 8/2/2001 -0600, you wrote:
>Dear Peter:
>
>As a clever mechanical engineer I am sure that you could make an engine that
>could stand 200 or 2000 ppm tar. It would be one of a kind and not help
>anyone else with gasification.
>
>As a sometimes clever chemical engineer it seems much more profitable to
>design the gasifier to burn its own tars down to at least 100 ppm and we are
>demonstrating that daily.

I accept this "challenge"!

First of all -- I am thinking more of simple modifications to existing IC
engines -- but really big power plant style -- say a Wartsila!

Cutting to the "quick" Tom -- show me where a gasifier is putting out such
clean product using as supplied -- in the "raw" -- fuel.

Meaning -- you need fuel perfectly conditioned to allow a gasifier to make
low tar product.

OK -- the sugar factory boilers here take "raw" bagasse from the conveyer
and produce 300,000 lbs of steam per hr.

Bagasse of 50 to 55% humidity -- 6 plus percent ash.

And produces power! Year after year after year -- economically and for the
minimum of fuss.

Correct me if I am off-base here -- but it is my understanding that in
order to have a low tar product to run an IC motor you guys require
perfectly conditioned fuel.

That is such and such a size -- and such and such a humidity -- with very
little room for variation.

This might well be a "minor" detail to you people -- but it is a major
hassle to all the rest of us here in "real" world.

Ergo -- my interest in tar laden product running an IC -- as in those
gasifiers that produce a product from "fresh" unconditioned -- biomass --
and as such -- do have higher levels of tar.

You guys are talking "pellets" as if biomass is manna from the sky --
falling as "pellets".

Your systems work fine as long as pellets are a given.

Kevin brings up the other direction to investigate -- changes to the
present gasifier "system" of operation.

Well, as it stands now -- the gasifiers in existence -- require well
conditioned fuel (pellets are best) -- they then pyrolize followed by
partial combustion -- and a combination of both products -- sometimes in
highly variable concentrations -- are fed to an IC motor.

You are missing the 3rd step -- if you steam reformed your product -- you
could burn unconditioned fuel -- and have a steady supply of a relatively
uniform heat value product with extremely low tars.

But no -- everything is OK now -- why bother rock the boat.

 

From snkm at btl.net Fri Aug 3 00:53:52 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Tar Dewpoints and TarFree gas vs Tar resistant engine...
Message-ID: <3.0.32.20010802214137.0096e140@wgs1.btl.net>

 

Dear Tom Reed and listers;

At 11:16 AM 8/2/2001 -0600, you wrote:

>Updraft gasification can produce 20% condensible tars at room temperature,
>(beginning to condense at ~400 C ?).

Yes -- but can accept biomass with almost no "conditioning"???

>
>Fluidized beds produce 1-5% condensible tars at room temperature (condensing
>at maybe 300 C?).

And also can accept high humidity fuels -- and all fine-ground fuels --
simpler mechanical conditioning???

>
>Downdraft gasifiers produce 0.05 to 0.2 % condensable tars at room
>temperature (condensing at 100 to 150 C?) .

But needs fuel at a very tight humidity and particle size??

>
>Improved downdraft gasifiers (IISc, Bangalore, and CPC types) produce
>0.00001 to 0.000002% tars (condensing at 30 to 100 C?) .

And probably only works on pellets at 15% humidity???

>
>So choose your gasifier type carefully for the application you have in mind!

OK -- what I have in mind is avoiding the "cost" of fuel conditioning!!

>
>> 1: "The best way to solve a problem is to eliminate it in the first
>place."

In that case -- my problem being the expense of fuel conditioning -- use
the updraft??

>>
>> Aren't downdraft gasifiers inherently less tarry than updraft? Can a
>> "downdrafter" be modified to contain an increased depth of charcoal, to
>> absolutely minimize the escape of tars in the gas product?
>>
>> 2: If there are indeed sufficient residual tars to be a concern, then why
>> not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE they
>> have a chance to create nuisance, or do damage?
>>
>Yes: It's called gas cleanup and can cost more than the gasifier itself.

But of course -- fuel conditioning is a "give-me"???

> _________
>One you have gotten rid of the tars, it is easy to eliminate the
>particulate. If you don't get rid of tars first,
> TAR + PARTICULATE ===> ASPHALT

Asphalt -- as coke -- is an ideal fuel for steam reformation!

Does any of this make any sense to any of you?? Sometimes I really wonder ---

Well, in a couple of more years you will be able to pick up a state of the
art gasifier -- in a car scrap yard -- that will eat tars for breakfast and
spit out a rich, clean fuel.

But then -- why waste that running an IC?? Feed it to the same fuel cell
you'll find it attached to at that same car in that same scrap yard.

But somehow I still doubt that this list will pickup on that technology!!

You know -- dinosaurs went extinct because they were over specialized and
could no longer adapt to changes.

Pyrolize -- Gasify -- Steam Reform = synthesis gas plus lots of nitrogen
plus traces

Pyrolize -- gasify with pure O2 -- Steam reform -- pure synthesis gas (but
expensive pure O2)

Pyrolize -- burn volitiles to power Steam reforming char = pure synthesis gas

Lose the partial combustion gasifier! It's a dinosaur.

Peter Singfield / Belize

>
>> Kevin Chisholm
>
>Yours truly, TOM REED
>
>----- Original Message -----
>From: "Kevin Chisholm" <kchishol@fox.nstn.ca>
>To: "gasification" <gasification@crest.org>
>Sent: Thursday, August 02, 2001 1:39 PM
>Subject: RE: GAS-L: TarFree gas vs Tar resistant engine...
>>

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www.webpan.com/BEF

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From snkm at btl.net Fri Aug 3 00:55:24 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:32 2004
Subject: GAS-L: Re: Tar resistant engine - steam reforming -- the whole works!
Message-ID: <3.0.32.20010802224434.00972690@wgs1.btl.net>

 

Mark --

Here are some Urls that will bring you up to speed on this partial
combustion using atmospheric air vs steam reforming.

And if you go to the "roots" of Gasification -- say 150 or so years ago --
gasification was a 3 stage process -- mostly using coal -- but sometimes
asphalt or crude oil.

The dance went this way:

Pyrolizing coal to coke --- product -- coal gas

Then a combination cycle:

Heat the coke up using partial combustion --- producer gas

Steam reform the heated coke ---- synthesis gas

Heat the coke up using partial combustion --- producer gas

Etc -- etc---

Another word for pyrolization is destructive distillation.

Now -- some Urls:

http://www.fetc.doe.gov/publications/factsheets/ewm/mw/32091.pdf

http://www.pyne.co.uk/pdf/hyroden2.pdf

Those should put some "numbers" to the concept.

http://www.r-t-o-l.com/learning/steamref.htm

http://www.lurgi.com/englisch/programm/synthesegas/steam_ref_details.html

Steam reformation is a major industrial process -- the above Urls shows
some examples.

http://www.delphiauto.com/pdf/techpapers/2000-01-0369.pdf

That Url will put some bite behind my automotive references

And just search my name is the list archives -- you'll find tons more of
hard numbers.

I have been bugging these partial combustion guys for years on this list!

And over the years -- steam reformation -- a field they refuse to recognize
as a viable gasification process -- that is they know it exists -- but do
not believe it can exist and be practical -- has been advancing in leaps
and bounds.

But not by anyone associated with this mail list!!

Oops -- that is not so true --

http://www.pyne.co.uk/pdf/hyroden2.pdf

This url from Pyne Co. UK -- they were on this list -- may still be.

Though this list is called gasification -- it is mostly only about partial
combustion gasification. One segment of the members are avid wood burning
car affectionarios. And were desperately hoping that the world could become
a better place to live if one and all did the same -- that is gasified wood
to make fuel to operate a car IC engine.

But right now -- gasification in the car industry is making a big come back
-- but not as partial combustion units fueling an IC -- rather steam
reforming for fuel cells.

And from there -- as you will read at the Pyne site -- only a short hop to
using biomass ---

Little hairy apes like me are coming to chase the dinosaurs away --

But generally speaking -- though this list has to accept steam reformation
as a biomass gasification process -- they do not like to spend time, money
of research there.

I keep trying to point out how it can intermesh with their technology --
but they keep on resisting.

You can bring a dinosaur to water -- but can you make them drink??

They are very committed to their ways -- but still are fun to play around
with. And have a huge amount of collective data available -- derived mostly
from hands on experience.

The big snafu with atmospheric partial combustion of biomass is this tar
issue. The get a good "product" gas from a gasifier -- one must really have
an ideally "conditioned" biomass fuel -- such as pellets at 15% humidity.

But it is like pulling teeth to get them to admit that.

Still -- pelletizing is a viable process --

The question is -- more viable than the alternatives I suggest and they
"resist"??

And here is the real "kicker"!!

If your fuel is to dry the gasifier will not work. Why??

Because even in their partial combustion devices -- it can only work if
enough humidity is there to support some steam reformation.

My stand is this -- if the collective represented on this list had spent
1/10 the time and resources investigating partial combustion gasification
on steam reformation -- this list would only be talking about steam
reforming today.

But they wrote steam reformation off as to exotic -- to complicated -- and
focussed on WWII technology -- when millions of cars actually had to burn
wood gas to move around.

Now -- technology is passing them by --- or at least in my humble opinion.

Steam reformation is by far the worlds most used method of gasification. It
is a major industrial process -- extremely well developed -- in the
petrochemical industry -- alone -- with branches now spreading out in all
directions.

But rarely discussed on this mail list -- unless I bring it up.

 

Peter Singfield / Belize

 

At 11:19 AM 8/3/2001 +0800, you wrote:
>My aircraft design mentor Ladislao "Paz" Pazmany is known by two sayings
>of which he is very fond:
>
>"De lows of Physics - dey do not change!" and
>"Poot some nombers to it!"
>
>Both colorful aphorisms speak to the same point - the need for hard data
>to settle a technical question. The first tells us not to disdain "old"
>data just because of their age, or because they were couched in archaic
>language or use obsolete notation. The second says that we don't really
>know anything as engineers unless we can attach numerical values to it.
>
>I haven't been on the list long enough to know whether steam reforming
>is idea non grata, but on the other had I see nobody leaping in to
>condemn Mr. Singfield for heresy. Yet aside from tantalizing hints and
>rhetorical questions, what are we getting?
>
>To determine whether steam reforming of a complex substance can be
>integrated with the mechanical cycle of an engine, we need empirical
>data - equilibrium constants at various temperatures and pressures,
>reaction rates and so on. The only literature I have on steam reforming
>applies to simple, fully characterized substances and steady-state
>processes. That won't help us. So if this discussion is to progress
>beyond the nudge-wink stage, somebody needs to come forward with hard
>data. I'm afraid that isn't me, because in my outpost of civilization in
>the southern Philippines access to technical data is via Internet only.
>
>Best to all,
>
>Marc de Piolenc
>Iligan, Philippines
>
>Peter Singfield wrote:
>>
>> At 11:24 AM 8/2/2001 -0600, you wrote:
>
>> Kevin brings up the other direction to investigate -- changes to the
>> present gasifier "system" of operation.
>>
>> Well, as it stands now -- the gasifiers in existence -- require well
>> conditioned fuel (pellets are best) -- they then pyrolize followed by
>> partial combustion -- and a combination of both products -- sometimes in
>> highly variable concentrations -- are fed to an IC motor.
>>
>> You are missing the 3rd step -- if you steam reformed your product -- you
>> could burn unconditioned fuel -- and have a steady supply of a relatively
>> uniform heat value product with extremely low tars.
>
>
>

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www.webpan.com/BEF

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From mfock at dk-TEKNIK.dk Fri Aug 3 02:53:51 2001
From: mfock at dk-TEKNIK.dk (Martin Wittrup Fock)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <792C83154B0CD311AF1B0004AC4CD276D94343@EXCHANGE>

Dear list members

Why are a significant part the world's energy/electricity production not
based on small scale non polluting gasifiers ?

At the 5th Biomass Conference in Orlando in September, TK Energi, CIRAD and
dk-TEKNIK will present a new, patented regenerative dry gas cleaning
technology and an open core gasifier.

One of the major reasons - in my mind - is the problem related to gas
cleaning in respect to tars. The definition between tar and fuel is: when a
producer gas can be converted in an engine without causing problems is it a
clean gas without tars - a fuel - and if problems occur the producer gas is
contaminated with tars, and has to be cleaned - a waste fraction.

Of course the solution is to construct gasifiers producing a clean gas
without any needs for cleaning, but it is not that simple (else it would
have been done long time ago, and commercial available).

The typical gas cleaning (wet scrubbing) produces a stream of polluted
wastewater, which has to be taken care off, often with a decrease in
efficiency and an economical expense as a result.

We (TK energi, dk-TEKNIK and CIRAD) are working on a project within the
European 5. Framework programme, where the aim is to verify a patented
technology cleaning any tar contaminated producer gas. The tar components
are accumulated and returned to the gasifier, with an increased efficiency
as a result. The major obstacle in the project right now is that we have a
gasifier, (downdraft, open core - two staged), producing less than 20 mg
tar/Nm3, when operating on good quality wood chips.

We are running the test plant (500 kW) for the next three weeks and
performing a very detailed measuring and verification programme. The process
and the results will be presented in Orlando in September at the 5. Biomass
Conference of the Americas - hope to see lots of you ...

Best regards.

Martin W. Fock
M. Sc. M/E, project manager - ph (+45) 39 555 999 - dir (+45) 39 555 951-
cel (+45) 40 85 50 62 - mwf@dk-teknik.dk
dk-TEKNIK ENERGY & ENVIRONMENT - Gladsaxe Møllevej 15 - DK2860 Søborg -
Denmark www.dk-teknik.dk

-----Original Message-----
From: Kevin Chisholm [mailto:kchishol@fox.nstn.ca]
Sent: 2. august 2001 21:39
To: gasification
Subject: RE: GAS-L: TarFree gas vs Tar resistant engine...

The problem of tars depositing out in an engine system is indeed an
interesting one.

1: "The best way to solve a problem is to eliminate it in the first place."

Aren't downdraft gasifiers inherently less tarry than updraft? Can a
"downdrafter" be modified to contain an increased depth of charcoal, to
absolutely minimize the escape of tars in the gas product?

2: If there are indeed sufficient residual tars to be a concern, then why
not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE they
have a chance to create nuisance, or do damage?

Kevin Chisholm

 

> -----Original Message-----
> From: Peter Singfield [mailto:snkm@btl.net]
> Sent: Thursday, August 02, 2001 7:04 AM
> To: gasification
> Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
>
>
>
> Hey Guys!!
>
> Between changing oil twice per day. Oil filter every day. Absurdly
> increased wear on the engine even with all this -- plus all the
> extra labor
> involved --
>
> There just has to be a better way ---
>
> Tom -- tell us more about that specially adapted Chinese diesel.
>
> Also -- it takes blow by from the compression rings to contaminate oil --
> right?
>

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Gasification List Moderator:
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www.webpan.com/BEF

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Gasification List Archives:
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Gasification List Moderator:
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www.webpan.com/BEF

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From A.Weststeijn at epz.nl Fri Aug 3 09:39:09 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Authorisation for gasification systems
Message-ID: <E1780666C205D211B6740008C728DBFE9F510B@sp0016.epz.nl>

Cordner Peacocke writes August 2nd, 2001

> I have noticed that little comment is made about the actual ''procedures''
> for implementing a gasification system in the ''real'' world and would
> like
> to raise it as a topic, as it has proved a hurdle in too many instances
> for
> the deployment of systems and in the European Union, it is not likely to
> get any better.
>
Dear Cordner,

Meeting emissions regulations has always been an issue for every combustion
or gasification plant of a relevant size.
Fortunately, we are just coming out of a period of a few years, during which
expectations of European regulatory emission standards were less than clear,
both for new and existing plants.
So, perhaps, things are looking up (?).

What about the "proved to be a hurdle in too many instances"?
Question: do you mean technical or economical or procedural? (or all of the
above)

> One of the major issue now pertaining to installations in the European
> Union relates to the authorisation of both gasification and pyrolysis
> technologies.
>
The major issue is with combustion plants and waste issues (MSW, sewage and
other).

Gasification -and especially pyrolysis- is relatively speaking not a major
issue, unless "waste" gets involved, but then, that has less to do with
gasification per se and more with the use of waste as a cheap resource
(negative value).

> The European Union approved a Dorective implementing
> Integrated Pollution and Prevention Control IPPC [1st August 2000] which
> will necessitate new installations having approval from the national
> Environmental Agency before operation is possible.
>
> Existing installations have a lead tiome to implement the Directive, but
> it
> is an additional cost to consider in the establishement of the process,
> and
> the annual subsistence fees to show the relvant authorities that emission
> limits are being met are significant.
>
Yes, no free lunch for any plant.
Combustion plants are having to deal with the stricter emission issues for
at least 10-15 years already.
Licensing fees are not new either, you pay them even for wind turbines!
Licensing is an integral part of the business and has to be budgeted for,
both in time and money.

> I have had three involvements [one on fast pyrolysis and two on gasifiers]
> in this area and was wondering what experiences others have had in meeting
> the requirments of IPPC in the EU.
>
> General or specific comments appreciated.
>
This is the Gasification List allright.
But otherwise I would say: you must be running into the classic scale-up
problem:
what is condoned for lab size or small experimental set-up equipment, is not
acceptable for a somewhat larger design anymore.
That holds true for virtually every sector of industry, "green power"
included!
Indeed, welcome to "the real world".

best regards,
Andries Weststeijn

 

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www.webpan.com/BEF

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From tombreed at home.com Fri Aug 3 11:14:06 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Oxygen "high cost" only in small quantities...
In-Reply-To: <3.0.32.20010802214137.0096e140@wgs1.btl.net>
Message-ID: <002101c11c2d$8ecd2680$18e5b618@lakwod3.co.home.com>

Dear Peter and all:

Lots of questions below, but you say

> Pyrolize -- gasify with pure O2 -- Steam reform -- pure synthesis gas (but
> expensive pure O2)

Medical oxygen in small tanks IS very expensive; so is gasoline in cigarette
lighters. Bulk oxygen at a biomass fuel plant will cost ~ $50/ton, and one
ton of oxygen will gasify 5 tons of biomass to make 4 tons of methanol,
ammonia, gasoline or other useful products.

So, don't rule O2 gasification out.

Cheers, TOM REED

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Peter Singfield" <snkm@btl.net>
To: <gasification@crest.org>
Sent: Thursday, August 02, 2001 9:48 PM
Subject: Re: GAS-L: Tar Dewpoints and TarFree gas vs Tar resistant engine...

>
> Dear Tom Reed and listers;
>
> At 11:16 AM 8/2/2001 -0600, you wrote:
>
> >Updraft gasification can produce 20% condensible tars at room
temperature,
> >(beginning to condense at ~400 C ?).
>
> Yes -- but can accept biomass with almost no "conditioning"???
>
> >
> >Fluidized beds produce 1-5% condensible tars at room temperature
(condensing
> >at maybe 300 C?).
>
> And also can accept high humidity fuels -- and all fine-ground fuels --
> simpler mechanical conditioning???
>
> >
> >Downdraft gasifiers produce 0.05 to 0.2 % condensable tars at room
> >temperature (condensing at 100 to 150 C?) .
>
> But needs fuel at a very tight humidity and particle size??
>
>
> >
> >Improved downdraft gasifiers (IISc, Bangalore, and CPC types) produce
> >0.00001 to 0.000002% tars (condensing at 30 to 100 C?) .
>
> And probably only works on pellets at 15% humidity???
>
>
> >
> >So choose your gasifier type carefully for the application you have in
mind!
>
> OK -- what I have in mind is avoiding the "cost" of fuel conditioning!!
>
>
> >
> >> 1: "The best way to solve a problem is to eliminate it in the first
> >place."
>
> In that case -- my problem being the expense of fuel conditioning -- use
> the updraft??
>
> >>
> >> Aren't downdraft gasifiers inherently less tarry than updraft? Can a
> >> "downdrafter" be modified to contain an increased depth of charcoal, to
> >> absolutely minimize the escape of tars in the gas product?
> >>
> >> 2: If there are indeed sufficient residual tars to be a concern, then
why
> >> not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE
they
> >> have a chance to create nuisance, or do damage?
> >>
> >Yes: It's called gas cleanup and can cost more than the gasifier itself.
>
> But of course -- fuel conditioning is a "give-me"???
>
> > _________
> >One you have gotten rid of the tars, it is easy to eliminate the
> >particulate. If you don't get rid of tars first,
> > TAR + PARTICULATE ===> ASPHALT
>
> Asphalt -- as coke -- is an ideal fuel for steam reformation!
>
>
> Does any of this make any sense to any of you?? Sometimes I really
wonder ---
>
> Well, in a couple of more years you will be able to pick up a state of the
> art gasifier -- in a car scrap yard -- that will eat tars for breakfast
and
> spit out a rich, clean fuel.
>
> But then -- why waste that running an IC?? Feed it to the same fuel cell
> you'll find it attached to at that same car in that same scrap yard.
>
> But somehow I still doubt that this list will pickup on that technology!!
>
> You know -- dinosaurs went extinct because they were over specialized and
> could no longer adapt to changes.
>
> Pyrolize -- Gasify -- Steam Reform = synthesis gas plus lots of nitrogen
> plus traces
>
> Pyrolize -- gasify with pure O2 -- Steam reform -- pure synthesis gas (but
> expensive pure O2)
>
> Pyrolize -- burn volitiles to power Steam reforming char = pure synthesis
gas
>
> Lose the partial combustion gasifier! It's a dinosaur.
>
> Peter Singfield / Belize
>
>
> >
> >> Kevin Chisholm
> >
> >Yours truly, TOM REED
> >
> >----- Original Message -----
> >From: "Kevin Chisholm" <kchishol@fox.nstn.ca>
> >To: "gasification" <gasification@crest.org>
> >Sent: Thursday, August 02, 2001 1:39 PM
> >Subject: RE: GAS-L: TarFree gas vs Tar resistant engine...
> >>
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
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> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>
>

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From LINVENT at aol.com Fri Aug 3 11:21:47 2001
From: LINVENT at aol.com (LINVENT@aol.com)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <127.2630ce8.289c1aba@aol.com>

Dear all,
Thermogenics has had for a long time a gas cleaning system with no moving
parts
(except for removal of collected contaminants), no pressure drop, very little
maintenance and will absolutely clean to the dewpoint of the contaminants.
The gasifier output characteristics have no bearing on the system other than
size. It continues to amuse me as to the ongoing issues discussed over tar
properties, formation and the like as they are irrelevant to our system.

Sincerely,
Leland T. Taylor
President
Thermogenics Inc.
7100-2nd St. NW, Albuquerque, New Mexico 87107
phone 505-761-1454 fax 505-761-1456
Attached files are zipped and can be decompressed with <A
HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/ </A>

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From sigma at ix.netcom.com Fri Aug 3 11:46:39 2001
From: sigma at ix.netcom.com (sigma)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: =?iso-8859-1?Q?Re:_Unattached_attachments__=3C=28=A9=BF=A9=29=3E?=
In-Reply-To: <127.2630ce8.289c1aba@aol.com>
Message-ID: <009901c11c32$43940080$23d5f7a5@ix.netcom.com>

Hello Leland:

In as much as the list is not transmitting attachments, is there a website
where the attachments in question can be read?

I am looking for a very simple way to clean up diesel exhaust for use in a
"Thermal Bank" tm (heat storage system) we are developing ( status:
prototypes in progress).

Regards, Len

Len Walde, P.E.
Sigma Energy Engineering, Inc
Recycling Problems into Opportunities
for Agriculture, Industry and Commerce
through "Symbiotic Recycling" tm

Contact:
140 Spring Road, Orinda, CA
94563-3311
Ph: 925-254-7633
Fax: 925-253-9108 (Nite is best)
E-mail: sigma@ix.netcom.com

 

----- Original Message -----
From: <LINVENT@aol.com>
To: <mfock@dk-teknik.dk>; <kchishol@fox.nstn.ca>; <gasification@crest.org>
Sent: Friday, August 03, 2001 8:18 AM
Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...

> Dear all,
> Thermogenics has had for a long time a gas cleaning system with no
moving parts (except for removal of collected contaminants), no pressure
drop, very little maintenance and will absolutely clean to the dewpoint of
the contaminants.

> The gasifier output characteristics have no bearing on the system other
than size. It continues to amuse me as to the ongoing issues discussed over
tar properties, formation and the like as they are irrelevant to our
system.
>
>
> Sincerely,
> Leland T. Taylor
> President
> Thermogenics Inc.
> 7100-2nd St. NW, Albuquerque, New Mexico 87107
> phone 505-761-1454 fax 505-761-1456
> Attached files are zipped and can be decompressed with <A
> HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/
</A>
############ SNIP #############

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From tmiles at teleport.com Fri Aug 3 12:19:11 2001
From: tmiles at teleport.com (Tom Miles)
Date: Tue Aug 31 21:09:33 2004
Subject: Fwd: Re: GAS-L: Gasifier soot
Message-ID: <4.3.2.7.2.20010803091403.00d571b0@pop3.norton.antivirus>

 

>
>Date: Fri, 3 Aug 2001 09:22:20 +0530 (IST)
>From: Prof P P Parikh <parikh@me.iitb.ac.in>
>To: Thomas Reed <tombreed@home.com>
>Subject: Re: GAS-L: Gasifier soot
>
>Dear Dr. Reed
>
>Utilisation of pulvarised coal is a direction in which reasonable amount
>of engine/fuels R&D is being carried out. What is necessaru is to
>charecteise soot in producer gas and find method of consuming it within
>engine in some amounts. I would not worry about soot, but when it is
>accompanied with TAR. Our studies show that TAR too can be handled by
>following certain engine starting and stopping methodology and revising
>the maintainence schedule of the engine.
>Mrs Parikh
>
>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
>Prof. (Mrs.) P.P.Parikh Phone Office : 5723496, 5767548
>Dept. of Mechanical Engg. 5722545 Ext. 7548 / 8385
>I.I.T. Bombay Home : 5704646
>Mumbai 400 076 INDIA Fax Office : 5723496, 5723480
>
> email : parikh@me.iitb.ac.in
>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
>
>On Thu, 2 Aug 2001, Thomas Reed wrote:
>
> > Dear Ben Russelland Jerry Scott:
> >
> > I am the moderator at the gasification site at Crest.org and a question
> came up about soot in producer gas. I met Ben Russell at NREL about 1978
> and told him who to visit in Sweden to learn about gasifiers for cars.
> >
> > My memory is that Ben built a gasifier to run his '78 Malibu wagon. He
> spent a whole summer trying to get the soot out of the gas for a coast to
> coast energy contest. Gave up and ran with the soot, no problemo.
> >
> > I visited Ben's energy site at http://www.econcompany.com/. Lots of
> pictures of car gasifiers. (Sounds like Ben is having as much fun as I
> am with wood energy.)
> >
> > We would all be grateful if you would give more details of the ECON
> car/soot problems and your current interests in gasification. Address me
> and gasification@crest.org.
> >
> > Thanks, TOM REED
> >
> >
> > Dr. Thomas Reed
> > The Biomass Energy Foundation
> > 1810 Smith Rd., Golden, CO 80401
> > 303 278 0558; tombreed@home.com

Thomas R Miles tmiles@trmiles.com
T R Miles, TCI Tel 503-292-0107
1470 SW Woodward Way Fax 503-292-2919
Portland, OR 97225 USA

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From A.Weststeijn at epz.nl Fri Aug 3 12:39:10 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Oxygen "high cost" only in small quantities...
Message-ID: <E1780666C205D211B6740008C728DBFE9F510D@sp0016.epz.nl>

Tom Reed writes August 3rd, 2001 in response to Peter Singfield:

> > Pyrolize -- gasify with pure O2 -- Steam reform -- pure synthesis gas
> (but
> > expensive pure O2)
>
> Medical oxygen in small tanks IS very expensive; so is gasoline in
> cigarette
> lighters. Bulk oxygen at a biomass fuel plant will cost ~ $50/ton, and
> one
> ton of oxygen will gasify 5 tons of biomass to make 4 tons of methanol,
> ammonia, gasoline or other useful products.
> So, don't rule O2 gasification out.
>
Dear Tom, Peter and all,

For reliable cost data on bulk manufactured oxygen for gasification, look at
the coal gasification plants (Texaco, Shell, Dow processes etc).
> Now up to the 250 MWe level (that will do for biomass for a while).
>
One experience from the coal gasification world, is, that it takes quite
some attention to properly adapt the oxygen plants to adequate "load
following" behavior. And lots of additional control systems.
Whereas large biomass gasifiers may come on line in local grids, the need
for "load following capability" will definitely play a roll.

Another thing: making oxygen with these oxygen plants is rumored not to be
cheap....
If it were not for the fact that the "nitrogen avoided" helps much in
reducing the product gas volume (which needs to be desulpherized before
fired in a GT), oxygen would be even less attractive.
And biomass does not have to have sulpher filtered out of the product
gas.......so, no advantage to be gained there..

Perhaps KISS applies to air over oxygen?

best regards,
Andries Weststeijn

 

 

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From tmiles at teleport.com Fri Aug 3 13:06:30 2001
From: tmiles at teleport.com (Tom Miles)
Date: Tue Aug 31 21:09:33 2004
Subject: Fwd: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <4.3.2.7.2.20010803100250.00d5bee0@pop3.norton.antivirus>

 

>Date: Fri, 3 Aug 2001 09:26:20 +0530 (IST)
>From: Prof P P Parikh <parikh@me.iitb.ac.in>
>To: Peter Singfield <snkm@btl.net>
>Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
>
>Dear Mr. Singfield and all
>
>This certainly is not as bad!! Our engines here have logged upto 5000h
>without major maintainence!! Surely it will be ideal not to have TAR.
>Mrs Parikh
>
>
>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
>Prof. (Mrs.) P.P.Parikh Phone Office : 5723496, 5767548
>Dept. of Mechanical Engg. 5722545 Ext. 7548 / 8385
>I.I.T. Bombay Home : 5704646
>Mumbai 400 076 INDIA Fax Office : 5723496, 5723480
>
> email : parikh@me.iitb.ac.in
>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
>
>On Thu, 2 Aug 2001, Peter Singfield wrote:
>
> >
> > Hey Guys!!
> >
> > Between changing oil twice per day. Oil filter every day. Absurdly
> > increased wear on the engine even with all this -- plus all the extra labor
> > involved --
> >
> > There just has to be a better way ---
> >
> > Tom -- tell us more about that specially adapted Chinese diesel.
> >
> > Also -- it takes blow by from the compression rings to contaminate oil --
> > right?
> >
> > Also -- where is it written in stone that only poppet valves can be used??
> >
> > I can certainly demonstrate a motor with a piston seal that is 100%
> > efficient -- ergo -- no blow-by.
> >
> > I can also demonstrate valving along the same line -- and not requiring
> > seats to be glued to once motor stops.
> >
> > How corrosive is the combustion atmosphere for cylinder walls, cylinder
> > head and piston materials?
> >
> > An for using hot product -- and not losing volume efficiencies -- steam or
> > water injection.
> >
> > Wait -- once refined fuels get as expensive as all that -- maybe you all
> > will be more concerned about putting so much wasted heat to the sky?
> >
> > For now -- it looks like partial combustion gasification followed by steam
> > reformation to directly power a fuel cell -- is what we will be probably
> > seeing in the future.
> >
> > And buy the way -
> >
> > Pyrolization, then Partial combustion, then steam reformation -- of Coal --
> > is how all of this started -- way back then!
> >
> > I just love all these comments regarding -- "well, we stay with what we got
> > because development is so expensive"
> >
> > What happened to the "moderns" folks?? Banned innovation and free
> > thinkers?? Made it impractical for your society to "change".
> >
> > Sure looks that way -- well good luck to the mess of you -- you'll
> > certainly need "luck" -- as you don't believe in technical innovation
> so much.
> >
> > Wheel turns -- where it stops -- nobody knows. Maybe next spin -- but in
> > case you did not notice -- you lost this stop. Place your bets and spin the
> > wheel again -- or move aside and let the next player in.
> >
> > And you see that booth next door?? No gambling -- just pure scientific
> > evolution of designs. So don't waste your time there!
> >
> > All right folks -- step right up and spin this wheel -- how is your "luck"
> > today?
> >
> > Sure -- you guys are spinning wheels -- you actually make gas from biomass
> > and run an IC engine with it. Wow!
> >
> > So now what -- all engines stop -- trip over??
> >
> > Surely folks -- onward ---
> >
> > Pyrolization, then Partial combustion, then steam reformation -- then a
> > fuel cell.
> >
> > Which -- if you check the archives -- is what I was saying when I joined
> > this list a few years back.
> >
> > Place your bets ---
> >
> > (I have nothing against museums -- and that appears to be where the
> > gasifier and IC engine is headed unless some people start doing a little
> > innovation)
> >
> > Such as starting on another fuel to heat everything up -- and also shutting
> > down in that manner -- cleaning the engine. I find it shocking nobody has
> > even tried that!
> >
> > What -- to expensive to research and probably not worth the effort??
> >
> > Boy -- what good excuses people have!
> >
> > Peter Singfield / Belize
> >
> > -
> > Gasification List Archives:
> > http://www.crest.org/discussion/gasification/current/
> >
> > Gasification List Moderator:
> > Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> > www.webpan.com/BEF
> >
> > Sponsor the Gasification List: http://www.crest.org/discuss3.html
> > -
> > Other Gasification Events and Information:
> > http://www.fsec.ucf.edu/bioam/
> > http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> > http://solstice.crest.org/renewables/biomass-info/
> >
> >

Thomas R Miles tmiles@trmiles.com
T R Miles, TCI Tel 503-292-0107
1470 SW Woodward Way Fax 503-292-2919
Portland, OR 97225 USA

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From snkm at btl.net Fri Aug 3 15:10:15 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: "KISS-me"
Message-ID: <3.0.32.20010803130357.0097ccb0@wgs1.btl.net>

 

>Perhaps KISS applies to air over oxygen?
>
>best regards,
>Andries Weststeijn

Hi Andries --

Yes -- Keep It Sweet and Simple?? (KISS)

Like in feeding fresh cut boiler cord wood -- 3 ft lengths -- manually into
the firebox of an old fire tube boiler -- but with some slight modernization.

Replace water in that boiler with thermal oil coming out at 300 C -- zero
pressure and have that piped to an Ormat 250 kwh -- hermetically sealed --
unit.

Will get the same over all efficiencies as the gasifier IC setup -- will
last forever and one day -- pricing comes in slightly more expensive at
this time -- but the savings in maintenance alone!!

But oops -- we lost the gasifier!!!

Call that a "KISS_OFF" ????

No fuel conditioning, no gas product conditioning, no IC engine to maintain.

Ormat promises 20 years maintenance free (tear down and rebuild) operation
at 98.5% or better availability.

That is 24 * 365 = 8760 * .985 = 8,628.6 hrs per year.

20 years = 172,572 hrs.

They have case examples -- still operating -- with over 30 years no tear
down and overhaul.

But then -- we are in another area of technology not popular among the mind
set of this list -- using a refrigerant as working fluid rather than water.

Yet the technology exists -- is applied and is well proven.

Want to hybrid a unit??

"Dirty" up draft gasifier same boiler system.

Ergo -- as in using a Hurst hybrid boiler. Now you can meet all pollution
codes as well as say "Gasifier" -- and be fully automated -- losing the
labor of throwing cord wood into a fire box -- but you need a chipper or hog.

Some Urls you say? Sure:

http://www.ormat.com/

http://www.hurstboiler.com

And you just know I have had in depth discussions with both.

So "KISS" me Andries??

Technology is ever changing --

And -- can you run a car along these lines??

Sure -- how many steam car urls do you want to browse???

All old technology -- but granted -- invisible to a large extent at this
mail list ---

Now -- I am waiting for some convincing replies regarding how it can be
done better "KISS" using a down-draft gasifier -- with perfectly
conditioned fuel -- and perfectly conditioned product gas -- running an IC
motor -- where if you get 5000 hrs between rebuilds (less than one year
power plant operation) -- wow!!

So "KISS" me again!

Peter Singfield / Belize

 

At 06:36 PM 8/3/2001 +0200, you wrote:
>Dear Tom, Peter and all,
>
>For reliable cost data on bulk manufactured oxygen for gasification, look at
>the coal gasification plants (Texaco, Shell, Dow processes etc).
>> Now up to the 250 MWe level (that will do for biomass for a while).
>>
>One experience from the coal gasification world, is, that it takes quite
>some attention to properly adapt the oxygen plants to adequate "load
>following" behavior. And lots of additional control systems.
>Whereas large biomass gasifiers may come on line in local grids, the need
>for "load following capability" will definitely play a roll.
>
>Another thing: making oxygen with these oxygen plants is rumored not to be
>cheap....
>If it were not for the fact that the "nitrogen avoided" helps much in
>reducing the product gas volume (which needs to be desulpherized before
>fired in a GT), oxygen would be even less attractive.
>And biomass does not have to have sulpher filtered out of the product
>gas.......so, no advantage to be gained there..
>
>Perhaps KISS applies to air over oxygen?
>
>best regards,
>Andries Weststeijn

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From snkm at btl.net Fri Aug 3 15:52:05 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Burning Tars???
Message-ID: <3.0.32.20010803132136.0097c370@wgs1.btl.net>

At 09:09 AM 8/3/2001 -0600, you wrote:
>Peter:
>
>There is lots of appropriate RAW fuels for low tar gasifiers - wood chips,
>wood pellets, nut hulls, corn cobs all fine, should be less than 20 %
>moisture.
>
>The secret to downdraft tar free (< 50 ppm gas) is to burn the tars
>generated during the pyrolysis process with the excess charcoal remaining
>from the pyrolysis (5-20%). Three groups at least are doing it now.
> ~~~~~~~~~`
>Remember:
>
>BIOMASS is a great source of renewable energy.
>
>MOST BIOMASS is a terrible fuel - unless processed. We spend billions of
>dollars to process petroleum into gasoline, diesel, lpg, oil, ...... Why
>resist it for biomass?
>
>
>TOM
>
>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
>303 278 0558; tombreed@home.com

Dear Tom;

Yes -- your right for the most part. But burning results in CO, CO2 and H2O
as products of "combustion".

In the above example -- is it not better to say "steam-reforming" the tars
generated during the pyrolysis process with the excess charcoal remaining
from the pyrolysis (5-20%) -- using the humidity of the fuel??

Is is not also true that if humidity levels are two low this process will
not work?

And even in Andries's big plant -- they have to inject steam into the
gasification process as the humidity levels of coal is to low -- using pure
O2 makes no difference.

All of these processes are dependent on steam reformation!!

Getting gasifiers to admit that however --

If no humidity (steam) is present then you get mostly CO -- little H2.

Peter Singfield / Belize

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From snkm at btl.net Fri Aug 3 15:53:00 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: "KISS-me" -- and I'll turn into a "Prince"
Message-ID: <3.0.32.20010803134052.0097a100@wgs1.btl.net>

 

One point I forgot to mention.

Just how many oil and filter changes in 5000 hrs of gasifier to IC motor
are required??

How many gallons and dollars??

Over a period of 20 years = 172,572 hrs??

Figure in downtime and labor costs.

Also -- anyone have any idea how many tear-downs and rebuilds??

In my forestry days -- running diesels burning diesel -- we figured every
10,000 hours.

So -- 17 rebuilds -- at the very least!!

Add all the above together ---

Kiss Me -- I'll Turn into a Prince! And build you a uniflow refrigeration
working fluid device -- 5 to 50 kwh hr range -- hermetically sealed -- for
a fraction of the cost of that present IC engine. Ormat then can put that
in their box rather than their present -- inefficient (But readily
available) -- turbo expander.

What is a turbo-expander -- good question -- see:

http://www.atlascopco-act.com/turboexpand02.htm

Browse around --

Peter Singfield / Belize

>Perhaps KISS applies to air over oxygen?
>
>best regards,
>Andries Weststeijn

Hi Andries --

Yes -- Keep It Sweet and Simple?? (KISS)

********************snipped******************

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From pweitz at technology-catalysts.com Fri Aug 3 16:54:19 2001
From: pweitz at technology-catalysts.com (Paul Weitz)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Plastic Recycling Via Gasification
Message-ID: <3B6B0E6E.57765E59@technology-catalysts.com>

Dear Discussion Group:
Technology Catalysts Int'l Corp. (www.technology-catalysts.com) is a
consultancy that helps clients identify business and licensing
opportunities. A client is seeking technology for commercial-scale
processing of waste plastics via gasification and I am interested in
identifying companies or organization that have such technologies. I am
uncertain at this point as to whether this will be in the presence or
absence of oxygen but I need a starting point. I would welcome being
contacted by organizations having the technologies, or at the least,
learning about websites or sources of information.
Sincerely,
Paul Weitz

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From A.Weststeijn at epz.nl Fri Aug 3 17:22:19 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Burning Tars???
Message-ID: <E1780666C205D211B6740008C728DBFE9F5112@sp0016.epz.nl>

Peter Singfield writes August 3rd, 2001
> Is is not also true that if humidity levels are two low this process will
> not work?
> And even in Andries's big plant -- they have to inject steam into the
> gasification process as the humidity levels of coal is to low -- using
> pure
> O2 makes no difference.
> All of these processes are dependent on steam reformation!!
> Getting gasifiers to admit that however --
> If no humidity (steam) is present then you get mostly CO -- little H2.
>
Dear Peter et all,

That is correct for coal gasification (Shell process), although there must
be more to it than just avoiding a high percentage of CO.

On our Lurgi wood gasification (CFB) the biomass contains enough moisture
and the product gas is clean enough to first feed it through a waste heat
boiler before filtering in bag house filters (to keep chemicals in the ash
out of the main boiler).
Next the product gas is wet scrubbed for ammonia (to help reduce NOx
formation in the main boiler).

In case of the coal gasification, some of the nitrogen separated during
oxygen making, is added back later on to the product gas, just before
entering the burners of the GT. Gasifier vessel, heat recovery boiler and
desulpherization are sized to the lower "oxygen volume".

In case of the biomass gasification, the nitrogen is introduced with the
fluidizing air in the CFB and the (much larger) volume is "carried" straight
through the gasifier vessel, waste heat boiler, filters, wet scrubbing and
pre-heating sections, thereby increasing the size (and weight!) of the
respective equipment items.

----------------
I have a general question in this discussion:

Would it be relevant to consider -right from the start- the assumed duty and
potential for upscaling of the different gasifier designs, when discussing
their respective abilities for minimum tar formation?
I mean, the different gasification processes might very well not lead to the
same optimal application at all. In fact, it would be more logical to expect
that only certain gasifier designs would best qualify for certain duties.
And duties differ in end use like power class rating, fuel flexibility
requirements, start/stop flexibility, unattended service, design life, even
use as chemical building blocks. And more. Quite a range, really.

So, perhaps one could classify the different gasification technologies as
"having best potential for such and such end use...", next to rating them
academically relative to each other.

best regards,
Andries Weststeijn

 

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From A.Weststeijn at epz.nl Fri Aug 3 18:46:47 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: "KISS-me"
Message-ID: <E1780666C205D211B6740008C728DBFE9F5113@sp0016.epz.nl>

Peter Singfield writes August 3rd, 2001

> But then -- we are in another area of technology not popular among the
> mind
> set of this list -- using a refrigerant as working fluid rather than
> water.
> Yet the technology exists -- is applied and is well proven.
>
Whosayso... that another area of technology is not popular among the mind
set of this list?
How would you know? Perhaps that area differs too much from the purpose of
this List to get a wide a response?

Sure, geothermal plants are in existence for a while.
But I also recall our "butane heat extraction" discussion earlier this year,
when you stepped quite easily over the difference of using 120 C hot
geothermal steam (as a heat source) versus a 1000 C roaring flame. I would
know a few "licensing authorities" getting a heart attack over just this
minor practical difference...., that's the world I have to deal with.

So, in these List discussions -even assuming sufficient mental flexibility
of the participants- there always remains a personal judgment of what will
swing it in the short run versus what is useful brainstorming for the long
run.
Obviously, both the practical short term, as well as the free flowing long
term discussions have their place.
You are sure very good at both! But often switch back and forth.

<snip>

> All old technology -- but granted -- invisible to a large extent at this
> mail list ---
>
Indeed. You may expect too wide a field of technology to be discussed here.
That does not mean that nobody would know or would be interested...

<snip>

> Now -- I am waiting for some convincing replies regarding how it can be
> done better "KISS" using a down-draft gasifier -- with perfectly
> conditioned fuel -- and perfectly conditioned product gas -- running an IC
> motor -- where if you get 5000 hrs between rebuilds (less than one year
> power plant operation) -- wow!!
>
I am not at all into running IC engines on gasifiers, so I pass....

> So "KISS" me again!
>
I mentioned KISS with respect to using oxygen for biomass gasification.
Biomass gasification -for the time being, and in my opinion- does not need
the additional technical complication of an oxygen plant, possibly pricing
itself right out of the market.

You are quite welcome to disagree (and you may even be right), but please
don't give me the line that you can build such an oxygen plant yourself,
much cheaper than the rest of this world, if you just had the tools.......
:) :) :)
(I believe you could)

best regards,
Andries

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From calsch at montana.com Sat Aug 4 00:38:14 2001
From: calsch at montana.com (Cal)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Gorse and sage
Message-ID: <3B6B6DA7.D8586F4E@montana.com>

Some of this stuff should be pelletized for fuel. There must be a couple
hundred thousand square miles of sage brush in the intermountain west.
I know sage burns good even wet in the wintertime. Don't know the
economics of gathering it and pelletizing but seems like a mobile
pelletizer along with agricultural type equipment should make it work.

What ever. When the oil is near gone, other things will be tried.

Cal

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From joacim at ymex.net Sat Aug 4 08:39:07 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <3B6917D4.8CE59969@c2i.net>
Message-ID: <Pine.LNX.4.10.10108041240010.12290-100000@localhost>

On Thu, 2 Aug 2001, Arnt Karlsen wrote:

> ..what color is the tailpipe smoke?

Er... oil-smoke coloured. ;) It's definitely oil, not (just) soot.

> ..change oilfilter _often_, as in every day. Should catch more.
> On oil change, flush the engine, or remove and clean the oil pan.

I do change oil more often, but I think I prefer a regular soot filter to
changing oil /that/ often. ;) I found a B23E at the junk yard the other
day. The inlet mainfold on the injection motor bends in a higher path
compared to the carburettor models, leaving some room for additional
filtering gadgets underneath it. It also has better CR (10) than that '75
B21A (8.5), mainfold walls suited for gas, and a little more volume. They
are scrapping cars like mad in Sweden at the moment. Fully functional
motors, whole cars even, with plenty of mileage left in them are sent
directly to metal recycling. What a capital waste...

Speaking of CR: I have the impression that the car begun to run better
after a while on producer gas. I wonder if not soot built up in the
cylinder heads and increased the CR for me automagically.

>
> ..also, consider finding a good oil pressure driven centrifugal
> oil jet filter like those used in the old Scania Vabis trucks.

They used to have centrifugal oil cleaners on older Fiat motors too. 850
Sport Coupé had it in the early 70's; same motor as for the 127 model, only
mirrored. Since a new oil filter canister costs about as much as a 4 litre
can of cheap oil, I prefer something servicable.

I've been thinking of building some sort of waste oil cleaner - a garage
gadget - for filtering out soot from waste oil. Something similar to the
endlessly debated tesla turbine is what I have in mind: A disk in a housing
with two pipes on each side of the housing, near the centre of the disk;
let the oil flow through it from one can to another by its own weight, and
power it with an ordinary electric drill or so. Then open it and scrape out
the goo.

I calculate that I can never get the gas completely clean from the tiniest
soot particles, so I'll change oil when it looks too sooty, and hopefully
the oil can be cleaned out from soot good enough for another go. Worth a
try anyway. The oil still lubricates, it's just too dirty.

> ..you are sure you have no ammonia in your gas? Should smell.

Ah, well I sort of try to avoid sniffing the gas. But there could be
ammonia I suppose, or lye or salt from the ash, or carbonic acid.

Joacim
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From tombreed at home.com Sat Aug 4 13:37:46 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:33 2004
Subject: Fw: GAS-L: Gasifier soot
Message-ID: <003801c11d0a$919f4fe0$18e5b618@lakwod3.co.home.com>

Cc: "gasification" <gasification@crest.org>
Sent: Friday, August 03, 2001 10:03 AM
Subject: RE: GAS-L: Gasifier soot

> Well hello Tom & Dr Parikh;
>
> It is very good to here from you after so long, Tom! We're glad to see
that
> you still are involved in Gasification. Since this last gasoline price
bout
> we have also considered revitalizing some of our efforts.
>
> About Soot and our engines...
> On the original '78 Malibu wagon, we rebuilt the small block V8 engine
> before we ever ran it on producer gas, taking time to mic cylinders,
shafts,
> pistons, etc. After the cross country trip, ~2,500 miles, we sent an oil
> sample to one of the aviation oil testing labs. The results: PARK THE
PLANE
> IMMEDIATELY! DO NOT FLY IT UNTIL IT IS COMPLETELY INSPECTED BY..... Well,
> you get the picture. On this vehicle our filtration system consisted of a
> cyclone separator and a canister filled with wire mesh, or as you might
> imagine, relatively little filtering at all. However, we did disassemble
> the engine at 6,600 miles and remeasured all the components and they
showed
> no measurable wear.
> On our 4th generation gasifier or marketable??? unit, we took advantage of
> the availability of hi-temp fabric filter materials and installed a dual
> filter immediately after the gas exits the gasifier unit. A this point we
> can filter without the danger of any condensation that would tend to clog
> the filters. The filter units had a patented cleaning system and the
> duality of allowed us to clean the filters while driving down the road.
We
> ran a truck on this system with dual gasoline for well over 10,000 miles
> before we removed the gasifier. The truck remained in our fleet on
> gasoline until we sold it a few years ago.
> I hope this information is of some use to you. Please feel free to
contact
> me at any time for more info.
> I am,
>
> Jerry W. Scott
> 2544 Willow Point Road
> Alexander City, AL 35010
> 256.212.1403 tel
> 256.212.1453 fax
> jws@russelllands.com
>
>
> -----Original Message-----
> From: Prof P P Parikh [mailto:parikh@me.iitb.ac.in]
> Sent: Thursday, August 02, 2001 10:52 PM
> To: Thomas Reed
> Cc: jws@russelllands.com; gasification
> Subject: Re: GAS-L: Gasifier soot
>
>
> Dear Dr. Reed
>
> Utilisation of pulvarised coal is a direction in which reasonable amount
> of engine/fuels R&D is being carried out. What is necessaru is to
> charecteise soot in producer gas and find method of consuming it within
> engine in some amounts. I would not worry about soot, but when it is
> accompanied with TAR. Our studies show that TAR too can be handled by
> following certain engine starting and stopping methodology and revising
> the maintainence schedule of the engine.
> Mrs Parikh
>
>
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
> ~~~
> Prof. (Mrs.) P.P.Parikh Phone Office : 5723496, 5767548
> Dept. of Mechanical Engg. 5722545 Ext. 7548 / 8385
> I.I.T. Bombay Home : 5704646
> Mumbai 400 076 INDIA Fax Office : 5723496, 5723480
>
> email : parikh@me.iitb.ac.in
>
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
> ~
>
> On Thu, 2 Aug 2001, Thomas Reed wrote:
>
> > Dear Ben Russelland Jerry Scott:
> >
> > I am the moderator at the gasification site at Crest.org and a question
> came up about soot in producer gas. I met Ben Russell at NREL about 1978
> and told him who to visit in Sweden to learn about gasifiers for cars.
> >
> > My memory is that Ben built a gasifier to run his '78 Malibu wagon. He
> spent a whole summer trying to get the soot out of the gas for a coast to
> coast energy contest. Gave up and ran with the soot, no problemo.
> >
> > I visited Ben's energy site at http://www.econcompany.com/. Lots of
> pictures of car gasifiers. (Sounds like Ben is having as much fun as I
am
> with wood energy.)
> >
> > We would all be grateful if you would give more details of the ECON
> car/soot problems and your current interests in gasification. Address me
> and gasification@crest.org.
> >
> > Thanks, TOM REED
> >
> >
> > Dr. Thomas Reed
> > The Biomass Energy Foundation
> > 1810 Smith Rd., Golden, CO 80401
> > 303 278 0558; tombreed@home.com
> >
>

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From renertech at xtra.co.nz Sat Aug 4 15:59:38 2001
From: renertech at xtra.co.nz (renertech)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Don't waste your Oil!!!
In-Reply-To: <Pine.LNX.4.10.10108041240010.12290-100000@localhost>
Message-ID: <000c01c11d1f$e0281740$2ac636d2@p3coppermine>

Heh there, don't worry if your oil is black. Yes it is full of carbon but
its not gritty diamonds or soot, it is GRAPHITE!!! I can't remember where,
Tom or someone in the game full time may help here but there is a reference
somwhere on the analysis of carbon formed in the reverse gas reaction. The
presence of that graphite, good lubrication that it is, does also indicate
however that the charcoal in the grate, or underneath the throat is not hot
enough to continue the cracking process. So, you have two choices, run on
good lubrication, or up the temperature a bit and run on cleaner oil!
Ken Calvert. renertech @ xtra.co.nz
>
----- Original Message -----
From: "Joacim Persson" <joacim@ymex.net>
To: "Gasification" <gasification@crest.org>
Sent: Sunday, August 05, 2001 12:32 AM
Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...

> On Thu, 2 Aug 2001, Arnt Karlsen wrote:
>>
> I calculate that I can never get the gas completely clean from the tiniest
> soot particles, so I'll change oil when it looks too sooty, and hopefully
> the oil can be cleaned out from soot good enough for another go. Worth a>
try anyway. The oil still lubricates, it's just too dirty.
>

 

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From arnt at c2i.net Sat Aug 4 20:03:14 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Don't waste your Oil!!!
Message-ID: <3B6C871A.BCCC547B@c2i.net>

On Sun, 5 Aug 2001 07:58:47 +1200, "renertech" <renertech@xtra.co.nz>
wrote in <000c01c11d1f$e0281740$2ac636d2@p3coppermine>:

> Heh there, don't worry if your oil is black. Yes it is full of carbon but
> its not gritty diamonds or soot, it is GRAPHITE!!! I can't remember where,
> Tom or someone in the game full time may help here but there is a reference
> somwhere on the analysis of carbon formed in the reverse gas reaction. The
> presence of that graphite, good lubrication that it is, does also indicate
> however that the charcoal in the grate, or underneath the throat is not hot
> enough to continue the cracking process. So, you have two choices, run on
> good lubrication, or up the temperature a bit and run on cleaner oil!
> Ken Calvert. renertech @ xtra.co.nz
> >
> ----- Original Message -----
> From: "Joacim Persson" <joacim@ymex.net>
> To: "Gasification" <gasification@crest.org>
> Sent: Sunday, August 05, 2001 12:32 AM
> Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
>
>
> > On Thu, 2 Aug 2001, Arnt Karlsen wrote:

..I did _not_! Joacim did!
Perils of quoting wintendo-style. ;-)

..

> >>
> > I calculate that I can never get the gas completely clean from the tiniest

..anything smaller than 1/3 of the lube film thickness,
leave it alone. If it's graphite, it's bonus lube. If
it's diamonds, it's safely embedded in the lube film and
will not harm in any way until the oil pressure drops,
and can be sold as industrial diamonds.

> > soot particles, so I'll change oil when it looks too sooty, and hopefully
> > the oil can be cleaned out from soot good enough for another go. Worth a>
> try anyway. The oil still lubricates, it's just too dirty.
> >
--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From arnt at c2i.net Sat Aug 4 20:03:53 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
Message-ID: <3B6C871F.661A9E92@c2i.net>

On Sat, 4 Aug 2001 13:32:21 +0100 (GMT-1), Joacim Persson
<joacim@ymex.net> wrote in
<Pine.LNX.4.10.10108041240010.12290-100000@localhost>:

> On Thu, 2 Aug 2001, Arnt Karlsen wrote:
>
> > ..what color is the tailpipe smoke?
>
> Er... oil-smoke coloured. ;) It's definitely oil, not (just) soot.

..so you can lay a blue smoke screen.

> > ..change oilfilter _often_, as in every day. Should catch more.
> > On oil change, flush the engine, or remove and clean the oil pan.
>
> I do change oil more often, but I think I prefer a regular soot filter to
> changing oil /that/ often. ;) I found a B23E at the junk yard the other
> day. The inlet mainfold on the injection motor bends in a higher path
> compared to the carburettor models, leaving some room for additional
> filtering gadgets underneath it. It also has better CR (10) than that '75

..going beyond 12, quit using gasoline, or spray in a wee dose water
too.

> B21A (8.5), mainfold walls suited for gas, and a little more volume. They
> are scrapping cars like mad in Sweden at the moment. Fully functional
> motors, whole cars even, with plenty of mileage left in them are sent
> directly to metal recycling. What a capital waste...
>
> Speaking of CR: I have the impression that the car begun to run better
> after a while on producer gas. I wonder if not soot built up in the
> cylinder heads and increased the CR for me automagically.

..everything kept identical, gas runs smoother than gasoline.

> > ..also, consider finding a good oil pressure driven centrifugal
> > oil jet filter like those used in the old Scania Vabis trucks.
>
> They used to have centrifugal oil cleaners on older Fiat motors too. 850
> Sport Coupé had it in the early 70's; same motor as for the 127 model, only
> mirrored. Since a new oil filter canister costs about as much as a 4 litre
> can of cheap oil, I prefer something servicable.
>
> I've been thinking of building some sort of waste oil cleaner - a garage
> gadget - for filtering out soot from waste oil. Something similar to the
> endlessly debated tesla turbine is what I have in mind: A disk in a housing
> with two pipes on each side of the housing, near the centre of the disk;
> let the oil flow through it from one can to another by its own weight, and
> power it with an ordinary electric drill or so. Then open it and scrape out
> the goo.

..drop the Fiat and Tesla toys and go with the truck jet centrifuge.
Or, become our toy guru. ;-)

> I calculate that I can never get the gas completely clean from the tiniest
> soot particles, so I'll change oil when it looks too sooty, and hopefully
> the oil can be cleaned out from soot good enough for another go. Worth a
> try anyway. The oil still lubricates, it's just too dirty.

..here I side with Ken.

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From JackProot at aol.com Sat Aug 4 21:19:48 2001
From: JackProot at aol.com (JackProot@aol.com)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Plastic Recycling Via Gasification
Message-ID: <c9.137d78de.289df881@aol.com>

 

<< A client is seeking technology for commercial-scale
processing of waste plastics via gasification >>

Just a doubt : some plastics are quite nasty and the commercial
process may involve a very elaborate plant.
PVC for instance contains more than 50 % chlorine ...
One could add a flux that will react with Cl and produce chlorides
but most chlorides are volatile anyway at a normal gasification temperature.

Jacques

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From claush at et.dtu.dk Sun Aug 5 09:17:59 2001
From: claush at et.dtu.dk (Claus Hindsgaul)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Don't waste your Oil!!!
In-Reply-To: <Pine.LNX.4.10.10108041240010.12290-100000@localhost>
Message-ID: <200108051323.JAA00355@crest.solarhost.com>

lørdag den 4. august 2001 21:58 skrev renertech:
> Heh there, don't worry if your oil is black. Yes it is full of carbon but
> its not gritty diamonds or soot, it is GRAPHITE!!! I can't remember where,

Well, you are a little right and a little wrong on the nature of solid carbon
in wood gas.

The particles from a gasifier with occurences of high temperatures
(>900-1100C) certainly *do* contain soot similar to that found in e.g. diesel
exhaust and boilers. See e.g. Doug Williams electron microscope pictures on
his web site or my reports on particles from our web site (link below).

It is true, that these are not diamonds (unfortunately :-) ), but graphite
like structures known as carbon black. Carbon black is graphite structures
with disorders. The primary soot particles are spheres with diameters of
~100nm but can agglomerate to multi micron sized agglomerates.

Graphite is a well known lubricant, but its presence in ordinary engines
cause the oil to thicken. Some soot agglomerates will exceed sizes fo 5 and
even 10 microns, which may be harmful to your engine.

If you cool wood gas containing tars and soot, the tars will condense on your
soot particles. Even the very low tar contents of the two-stage gasifier here
at DTU (~25 mg/Nm3) leaves us with soot coated with ~6% tars by mass. So I
find it hard to see a way to feed the engine *with* soot and *no* tars.

But... if you remove the soot from the wood gas in e.g. a baghouse filter
after cooling (causing the tars to condense on the soot), the residual tars
in the gas are hardly measureable by any method (<5 mg/Nm3).
Btw, it is our experience, that soot with 6% tar still appear as non sticky,
dry dust. It is easy to handle, but beware of its toxicity if inhaled!

Also, do not forget to prepare your engine for ash particles, if you want to
save yourself the expense of a particle filter.

Sincerely,

Claus Hindsgaul

--
Ass. Researcher Claus Hindsgaul
Dep. Mechanical Engineering, Danish Technical University (DTU)
Phone: (+45) 4525 4174
http://www.et.dtu.dk/Halmfortet

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From snkm at btl.net Sun Aug 5 09:44:39 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: "KISS-me"
Message-ID: <3.0.32.20010805073516.0096f760@wgs1.btl.net>

 

At 12:43 AM 8/4/2001 +0200, Weststeijn A <A.Weststeijn@epz.nl> wrote:
>Peter Singfield writes August 3rd, 2001
>
>> But then -- we are in another area of technology not popular among the
>> mind
>> set of this list -- using a refrigerant as working fluid rather than
>> water.
>> Yet the technology exists -- is applied and is well proven.
>>
>Whosayso... that another area of technology is not popular among the mind
>set of this list?
>How would you know? Perhaps that area differs too much from the purpose of
>this List to get a wide a response?

Hey -- I'm just "bugging" people to start a little free thinking. Onward
and hopefully upward.

>
>Sure, geothermal plants are in existence for a while.
>But I also recall our "butane heat extraction" discussion earlier this year,
>when you stepped quite easily over the difference of using 120 C hot
>geothermal steam (as a heat source) versus a 1000 C roaring flame. I would
>know a few "licensing authorities" getting a heart attack over just this
>minor practical difference...., that's the world I have to deal with.
>

But Ormat is selling units into Europe (meeting all the "codes) --
installing them to conventional boilers. They like to operate these at 300C
and use thermal oil in the fire pit heat exchanger.

>So, in these List discussions -even assuming sufficient mental flexibility
>of the participants- there always remains a personal judgment of what will
>swing it in the short run versus what is useful brainstorming for the long
>run.
>Obviously, both the practical short term, as well as the free flowing long
>term discussions have their place.
>You are sure very good at both! But often switch back and forth.

As mentioned above -- just twisting tail to get some movement --

>
><snip>
>
>> All old technology -- but granted -- invisible to a large extent at this
>> mail list ---
>>
>Indeed. You may expect too wide a field of technology to be discussed here.
>That does not mean that nobody would know or would be interested...
>

Well -- that is why I supply some refs -- so people can learn
"alternatives" if interested.

>>
>I mentioned KISS with respect to using oxygen for biomass gasification.
>Biomass gasification -for the time being, and in my opinion- does not need
>the additional technical complication of an oxygen plant, possibly pricing
>itself right out of the market.

These are exactly the kind of responses we need. There is a huge amount of
collective knowledge and experience on this mail list. It may simply be a
matter of triggering this critical mass.

 

>
>You are quite welcome to disagree (and you may even be right), but please
>don't give me the line that you can build such an oxygen plant yourself,
>much cheaper than the rest of this world, if you just had the tools.......
>:) :) :)
>(I believe you could)

No -- like you -- I tend to put the use of pure O2 in the realm of super
plants with extremely specific objective to over come.

For my part -- I see refrigerant vapor systems as an excellent method to
recover "waste" heat (of any gasification -- or IC engine) into mechanical
energy -- and wish we had more work being done on total steam reforming of
biomasses -- as represented in the appended (which I am sure to have posted
many times in the past few years)

I believe that IC engines are certainly an extremely viable way to get high
efficiency at a "right" price but wish we had a higher heating value
product -- a cleaner product -- and a system of producing same that does
not require so much fuel conditioning.

Steam reforming shows us one way to develop such -- read -- again -- the
appended.

I can see such a small reactor now -- you open it once per day -- fill is
with house hold wastes (plastic, paper, food wastes, sewage, lawn
clippings, old tire -- etc) close the hatch and produce the H2 you need to
run your fuel cell -- the methanol you need to run your car -- etc -- for a
couple of days to one week.

Waste heat can be used to power directly your air-conditioning -- or heat
your water and house.

Sounds all to expensive right now -- but imagine "thinking" about a vehicle
such as we use these days back in 1911 or so?

And -- the car makers area already reaching into that area of technology --
with gasifiers and fuel cells in cars. How "blind" to changes in technology
should we be on this list??

Using the system below one can actually understand that Delorian(spell??)
power plant in the Movie "Back from the Future" -- or something like that.
Where the man puts some garbage in the reaction vessel and zoom -- of he
goes!!

Hey -- we "dreamed" of getting to the moon for a long time as well ---

Peter Singfield / Belize

>
>best regards,
>Andries

*******************appended***********


--------------------------------------------------------------------

Hydrogen Production/Recovery/Storage

DOE (Government) Funded

--------------------------------------------------------------------

HYDROGEN PRODUCTION FROM HIGH-MOISTURE CONTENT BIOMASS IN
SUPERCRITICAL WATER
[IMAGE]

--------------------------------------------------------------------

PROJECT DESCRIPTION
This project is investigating the use of water as the medium for
converting biomass to gas. Previous work showed that low
concentrations of a model compound (glucose) and various wet biomass
species could be completely gasified in supercritical water at 600C
and 34.5 MPa (5,000 psi) after 30 seconds. But higher concentrations
of glucose resulted in incomplete conversion. For this reason, flow
reactors have been constructed that accommodate packed beds of
catalyst. The goal is to identify active catalysts for steam
reforming biomass slurries in supercritical water. Carbon-based
catalysts promote complete conversion (>99%) of high-concentration
glucose (up to 22% by weight) to a hydrogen-rich synthesis gas. The
catalyst is stable over a period of several hours, is inexpensive,
and exists in a wide variety of forms. The gaseous products
(primarily hydrogen, CO2, and methane) separate from the water upon
cooling at the reactor exit and are then available for storage or
further processing at a pressure of 34.5 MPa.
PARTICIPANT

University of Hawaii

STATUS
Project is ongoing

--------------------------------------------------------------------

FUNDING PROFILE

Funding Source: DOE/Office of Energy Efficiency and Renewable
Energy-Office of
Utility Technologies

Funding Mechanism: Grant
Funding Level (in thousands):Funding Level (in thousands):
------------------------------------------------
FY94 FY95 FY96 TOTAL
________________________________________________
U of Hawaii $140 $150 $200 $490
------------------------------------------------

PRINCIPAL INVESTIGATOR/
POINT OF CONTACT

U. OF HAWAII
M. Antal
Phone: 808-956-8346
Fax : 808-956-2335

 

--------------------------------------------------------------------

6-23

--------------------------------------------------------------------

*** References from this document ***

[orig]
http://search.dis.anl.gov/plweb-cgi/idoc_oit.pl?231+unix+op+no+_free_user_+s
earch.dis.anl.gov+oit-db+oit-db+oit+oit+++++1%20minute+3+http://refining.dis
.anl.gov/oit/toc/h2proc_8.html+Return_to_Hydrogen_Production/Recovery/Storag
e_TOC

 

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From tombreed at home.com Sun Aug 5 10:39:26 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Tar to soot, CO to Kisch
In-Reply-To: <3B6C871A.BCCC547B@c2i.net>
Message-ID: <00cc01c11dba$44a87da0$18e5b618@lakwod3.co.home.com>

Dear Arnt and All:

The reverse Boudouard reaction,

2 CO ===> C + CO2 at 400< T < 700

is catalysed by metals as in pipes. A danger zone to pass through rapidly
when cooling producer gas. It occurs in steel mills where the carbon makes
the floors slipery with "Kisch (shit) Carbon". I personally have never seen
it.

~~~~~~~~~~~~~~~~
I believe that "soot" (submicron particles produced in the gas phase - NOT
small particles from the solid) forms when the large high temperature tar
particles (PAHs, Napththalene and up) are roasted in the absence of enough
oxygen, steam or CO2. There is a "carbon saturation" line running
diagonally down through the Air/Fuel ratio vs temperature plot. More air and
you make CO/H2 from the tar; less air and you make soot.

TOM REED

From: "Arnt Karlsen" <arnt@c2i.net>
To: <gasification@crest.org>
Sent: Saturday, August 04, 2001 5:36 PM
Subject: Re: GAS-L: Don't waste your Oil!!!

> On Sun, 5 Aug 2001 07:58:47 +1200, "renertech" <renertech@xtra.co.nz>
> wrote in <000c01c11d1f$e0281740$2ac636d2@p3coppermine>:
>
> > Heh there, don't worry if your oil is black. Yes it is full of carbon
but
> > its not gritty diamonds or soot, it is GRAPHITE!!! I can't remember
where,
> > Tom or someone in the game full time may help here but there is a
reference
> > somwhere on the analysis of carbon formed in the reverse gas reaction.
The
> > presence of that graphite, good lubrication that it is, does also
indicate
> > however that the charcoal in the grate, or underneath the throat is not
hot
> > enough to continue the cracking process. So, you have two choices, run
on
> > good lubrication, or up the temperature a bit and run on cleaner oil!
> > Ken Calvert. renertech @ xtra.co.nz
> > >
> > ----- Original Message -----
> > From: "Joacim Persson" <joacim@ymex.net>
> > To: "Gasification" <gasification@crest.org>
> > Sent: Sunday, August 05, 2001 12:32 AM
> > Subject: Re: GAS-L: TarFree gas vs Tar resistant engine...
> >
> >
> > > On Thu, 2 Aug 2001, Arnt Karlsen wrote:
>
> ..I did _not_! Joacim did!
> Perils of quoting wintendo-style. ;-)
>
> ..
>
> > >>
> > > I calculate that I can never get the gas completely clean from the
tiniest
>
> ..anything smaller than 1/3 of the lube film thickness,
> leave it alone. If it's graphite, it's bonus lube. If
> it's diamonds, it's safely embedded in the lube film and
> will not harm in any way until the oil pressure drops,
> and can be sold as industrial diamonds.
>
> > > soot particles, so I'll change oil when it looks too sooty, and
hopefully
> > > the oil can be cleaned out from soot good enough for another go. Worth
a>
> > try anyway. The oil still lubricates, it's just too dirty.
> > >
> --
> ..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>
> Scenarios always come in sets of three:
> best case, worst case, and just in case.
>
>
> -
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>
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>
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>

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From thomas at biopilze.de Sun Aug 5 13:29:45 2001
From: thomas at biopilze.de (Thomas Ziegler)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: use of wood as prefilter?
In-Reply-To: <Pine.LNX.4.10.10108041240010.12290-100000@localhost>
Message-ID: <3B6D816A.4F9AC862@biopilze.de>

in a post called "Dont waste your Oil!!! claus hindsgaul wrote...

>...If you cool wood gas containing tars and soot, the tars will condense on your soot particles. Even the very low tar contents of the two-stage gasifier here at DTU (~25 mg/Nm3) leaves us with soot coated with ~6% tars by mass. So I find it hard to see a way to feed the engine *with* soot and *no* tars.
>
> But... if you remove the soot from the wood gas in e.g. a baghouse filter after cooling (causing the tars to condense on the soot), the residual tars in the gas are hardly measureable by any method (<5 mg/Nm3).
> Btw, it is our experience, that soot with 6% tar still appear as non sticky, dry dust. It is easy to handle, but beware of its toxicity if inhaled!
>
> Also, do not forget to prepare your engine for ash particles, if you want to save yourself the expense of a particle filter...

 

just an idea/ question from a newbie -i have seen the usual "downdraft
gasifier"...

how about that possible technology?!:

FIRST use the still waiting to get fired (thus cool) woody material as a
tar-/ soot-/ dust- PREfilter to (try to!?) minimize maintainance and
avoid disposal of such eg "baghouse filters"... THEN feed in this
collected tar/soot/ash trapped on the woody fuel in the gasification
process THUS gasifying most tar/soot sticking to the wood material AND
THEN just get rid of most remaining dirt by simply collecting ash in a
cyclone...
...sure you still need washing and cooling of the gas...

thomas

--
der kleine deutsche oeko-pilz-anbauer \
the small german organic mushroomer http://www.biopilze.de/wir.htm
le petit eco - champignoneur allemand /

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From LINVENT at aol.com Sun Aug 5 15:25:55 2001
From: LINVENT at aol.com (LINVENT@aol.com)
Date: Tue Aug 31 21:09:33 2004
Subject: GAS-L: Don't waste your Oil!!!
Message-ID: <12c.278dcf0.289ef70d@aol.com>

“Nothing splendid has ever been achieved except by those who dared believe
that something inside them was superior to circumstances.”
-- Bruce Barton

Bonus Quote: "If you ever think you are too small to be effective, just
remember the last time you were bitten by a mosquito."
-- Unknown
have a nice week

Sincerely,
Leland T. Taylor
President
Thermogenics Inc.
7100-2nd St. NW, Albuquerque, New Mexico 87107
phone 505-761-1454 fax 505-761-1456
Attached files are zipped and can be decompressed with <A
HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/ </A>

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From graeme at powerlink.co.nz Sun Aug 5 15:37:26 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: German Report Doug Replies
Message-ID: <001801c11de5$9e4c4780$2d9636d2@graeme>

Dear Colleagues

I really appreciate the private and public support since I posted the German
Report, as it appears to be a universal problem everywhere of bureaucratic
ignorance of what we are trying to achieve.

Many of the suggestions made to me are already in place which is why I have
become a little impatient. Anyway the summer holidays which rotate through
Germany is almost passed the peak, and maybe they can get the rubber stamps
working again!

Without wishing to sound fanatical about our chosen field of endeavour, it
does seem to me that we are an invisible group and we have to find a way to
buy a bigger drum to beat.

I don't know how your energy conferences are, but most trade displays are of
ancillary technologies, and only a few biomass to energy manufacturers.
Those attending are usually already converts or professional conference
delegates, and maybe our elaborately prepared presentations are just too
boring to grab the attention of those we have to impress. Or is what we do
too little, too dispersed, or the issues too complex for the generations of
fossil fuel consumers who continuously demand more cheap energy? How about
some new ideas for our conferences and presentations, like free trade space
for those manufacturing actual energy conversion equipment?

Here in New Zealand the whole country is facing electrical power shortages
as our hydro lakes empty at an almost unprecedented rate. The spot market
for power went from $0.05 to $1.00/kWe overnight, and you can imagine how
everyone is passing the buck while making "big bucks".

Our main power grids are long and line losses are as high as 25% in some
areas, and we have a network of ageing uneconomic rural grids. There is
also a large rural population whose traditional work has been lost by
centralisation of many small sawmills and factories.

Thanks to some enterprising farm foresters, a plan is in the making to
reintroduce on farm or in forest milling and use the waste wood for power
generation. Using these rural grids as collectors, quite substantial
amounts of power can be generated all year for peak consumption times saving
the hydro for winter. It must be a good idea for it looks like a technical
workshop will be convened early September. The regional councils are likely
to be well represented as most have forests, rural populations and grids.
I will try to post a report on proceedings, but I may be in Canada when it
is convened.

Regards
Doug Williams
Fluidyne Gasification.

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From claush at et.dtu.dk Sun Aug 5 16:49:06 2001
From: claush at et.dtu.dk (Claus Hindsgaul)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: use of wood as prefilter?
In-Reply-To: <Pine.LNX.4.10.10108041240010.12290-100000@localhost>
Message-ID: <200108052054.QAA27594@crest.solarhost.com>

søndag den 5. august 2001 19:24 skrev du:
> how about that possible technology?!:

You can use wood chips as a grannular filter, but I would not expect it to be
very efficient at removing submicron particles such as soot, since the wood
chips are too coarse. Textile and paper filters can do it due to the small
distances between the fibres.

Also, a wood chip filter will require a reasonably gas tight filter container
with continuous or batch renewal of the wood chips. I believe that this would
be quite expensive and require a lot of maintenance to be done safely.

But you would have the benefit gaining the otherwise wasted energy in the
soot and tar without additional steps.

Sincerely,

Claus Hindsgaul

--
Ass. Researcher Claus Hindsgaul
Dep. Mechanical Engineering, Danish Technical University (DTU)
Phone: (+45) 4525 4174
http://www.et.dtu.dk/Halmfortet

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From arnt at c2i.net Sun Aug 5 17:30:25 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: German Report Doug Replies
Message-ID: <3B6DB4CD.51ACAE67@c2i.net>

On Mon, 6 Aug 2001 07:32:54 +1200, "Graeme Williams"
<graeme@powerlink.co.nz> wrote in
<001801c11de5$9e4c4780$2d9636d2@graeme>:

> Here in New Zealand the whole country is facing electrical power shortages
> as our hydro lakes empty at an almost unprecedented rate. The spot market
> for power went from $0.05 to $1.00/kWe overnight, and you can imagine how
> everyone is passing the buck while making "big bucks".

..just like in California. Selling electricity at a buck
per kWh, from gasification, is a _legal_ get-rich-quick scheme.

..all I need is funding. Or a power sales contract. Anyone?
--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From woolsey at netins.net Sun Aug 5 18:59:39 2001
From: woolsey at netins.net (Ed Woolsey)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: use of wood as prefilter?
In-Reply-To: <200108052054.QAA27594@crest.solarhost.com>
Message-ID: <LPBBIJOLHNAMNECGNMPMAEHLDAAA.woolsey@netins.net>

I saw a wood chip filter like the one discussed back in the early 80's. The
small (~10kw) gasifier was manufactured in Missouri I believe. The producer
gas was drawn though a small removable container which was filled with wood
chips. The container was frequently removed, dumped into the fuel bin,
refilled and reinserted. The system seemed to do a good job of keeping the
little 4 cylinder engine clean. Oh yes, the gas was also bubbled through a
liquid and a spray mist. I think we were using water in the bath, but it
could have been #2 diesel fuel or ethanol.

Ed Woolsey
Iowa

-----Original Message-----
From: Claus Hindsgaul [mailto:claush@et.dtu.dk]
Sent: Sunday, August 05, 2001 3:08 PM
To: gasification@crest.org
Subject: Re: GAS-L: use of wood as prefilter?

søndag den 5. august 2001 19:24 skrev du:
> how about that possible technology?!:

You can use wood chips as a grannular filter, but I would not expect it to
be
very efficient at removing submicron particles such as soot, since the wood
chips are too coarse. Textile and paper filters can do it due to the small
distances between the fibres.

Also, a wood chip filter will require a reasonably gas tight filter
container
with continuous or batch renewal of the wood chips. I believe that this
would
be quite expensive and require a lot of maintenance to be done safely.

But you would have the benefit gaining the otherwise wasted energy in the
soot and tar without additional steps.

Sincerely,

Claus Hindsgaul

--
Ass. Researcher Claus Hindsgaul
Dep. Mechanical Engineering, Danish Technical University (DTU)
Phone: (+45) 4525 4174
http://www.et.dtu.dk/Halmfortet

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From joflo at yifan.net Sun Aug 5 19:24:33 2001
From: joflo at yifan.net (Joel Florian)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: interesting biomass burner gasifier?
Message-ID: <4.2.0.58.20010805151727.0094ef00@yifan.net>

Dear gasifiers,

In searching for firebox designs for my woodchip-fired boiler, I ran across
an interesting link: http://www.naturesfurnace.com/explanation.htm

It overcomes some drawbacks that I've been puzzling over with burning
biomass: It can handle bridging and non uniform material (uses bridging to
advantage) The unburned biomass acts as refractory (renewed every time the
hopper is filled and somewhat self-regulating). However, it seems like it
might act as a gasifier -- the hot gasses of combustion have to pass up
through the unburned biomass. My guess is that some pyrolysis gasses and
CO would be in the smoke of this burner. Am I right? Your help is
appreciated.

Sincerely,
Joel Florian

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From claush at et.dtu.dk Mon Aug 6 03:29:56 2001
From: claush at et.dtu.dk (Claus Hindsgaul)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: use of wood as prefilter?
In-Reply-To: <LPBBIJOLHNAMNECGNMPMAEHLDAAA.woolsey@netins.net>
Message-ID: <200108060932958.SM00848@there>

mandag den 6. august 2001 00:56 skrev du:
> I saw a wood chip filter like the one discussed back in the early 80's.
> The small (~10kw) gasifier was manufactured in Missouri I believe. The
> producer gas was drawn though a small removable container which was filled
> with wood chips. The container was frequently removed, dumped into the
> fuel bin, refilled and reinserted. The system seemed to do a good job of
> keeping the little 4 cylinder engine clean.  Oh yes, the gas was also
> bubbled through a liquid and a spray mist.  I think we were using water in
> the bath, but it could have been #2 diesel fuel or ethanol.

You can even have continuous operation with two batch filters. I still
believe, that it is better at adsorbing tars than collecting submicron soot
from the gas. The same could be said about the spray mist. You will also end
up with very wet fuel, although you will not have problems with fungus, even
if you store it for a long time :-)

Now, imagine the same plant scaled up to just 500 kW. Can you build a good
safe wood filter which does not require too much maintenance?

I do not see it myself, but I may be proven wrong...

Claus

--
Claus Hindsgaul
Institut for Mekanik, Energi og Konstruktion, DTU Område 120
Tlf: 4525 4174, Fax: 4593 5761, http://www.et.dtu.dk/Halmfortet
claush@mek.dtu.dk (PGP-nøgle: http://www.image.dk/~claus_h/PGP.htm )

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From thomas at biopilze.de Mon Aug 6 03:44:30 2001
From: thomas at biopilze.de (Thomas Ziegler)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: use of wood as prefilter?
In-Reply-To: <LPBBIJOLHNAMNECGNMPMAEHLDAAA.woolsey@netins.net>
Message-ID: <3B6E49D3.135F44DA@biopilze.de>

claus hindsgaul wrote:
>... Now, imagine the same plant scaled up to just 500 kW. Can you build a good safe wood filter which does not require too much maintenance?
I do not see it myself, but I may be proven wrong...

am still waiting for ideas/ posts from / anyway counting on peter
singfield -our specialist in such things like climatisation/
ventilation/ vacuum tech...

just an idea: to evacuate this filter/ container or at least prefill it
with already cleaned gas could make it suitable for (a more) continuous
mode...?!, thomas

--
der kleine deutsche oeko-pilz-anbauer \
the small german organic mushroomer http://www.biopilze.de/wir.htm
le petit eco - champignoneur allemand /

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From A.Weststeijn at epz.nl Mon Aug 6 08:07:48 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: what subjects on this Gasification List
Message-ID: <E1780666C205D211B6740008C728DBFE9F511A@sp0016.epz.nl>

> Peter Singfield[SMTP:snkm@btl.net] writes zondag 5 augustus 2001 14:39
>
> But Ormat is selling units into Europe (meeting all the "codes) --
> installing them to conventional boilers. They like to operate these at
> 300C
> and use thermal oil in the fire pit heat exchanger.
and
> For my part -- I see refrigerant vapor systems as an excellent method to
> recover "waste" heat (of any gasification -- or IC engine) into mechanical
> energy --
>
Dear Peter and all,

These two items are very important, and of a fairly universal nature (i.e.
can be applied in many places).
They are most certainly worth debating with respect to optimum use of energy
input, in order to minimize waste of energy and minimize energy generation
related emissions. Both belongs in the "sustainable" category and are of
interest from a Kyoto point of view.
But they are not specific to biomass gasification, although they may help
gasification like any thermal system.
Therefore, perhaps comments of the List could be invited as to how and where
to debate these two themes?

> and wish we had more work being done on total steam reforming of
> biomasses -- as represented in the appended (which I am sure to have
> posted
> many times in the past few years)
and
> Steam reforming shows us one way to develop such -- read -- again -- the
> appended.
and
> and produce the H2 you need to run your fuel cell -- the methanol you need
> to run your car -- etc -- for a
> couple of days to one week.
>
Peter, steam reforming, hot isostatic pressure processing of biomass, and H2
making in general, appear to have a big future. And so has the fuel cell
technology, not just for road transportation, also for static power
applications.
These are theme's somehow connected to biomass gasification, but so is flash
pyrolysis, methanol /ethanol making etc.
Also here, some consensus must exist on how wide the definition of
gasification is to be on this List. And perhaps then discuss these items
-here or elsewhere- under separate, recognizable and retrievable headers.

I -for one- am of the opinion that the subjects you bring up are quite
relevant to the broader issue of sustainability, and -personally- I am very
interested in your "comparative approach" between the many green power
options, as you continue to stimulate. And in fact I find the variety of
subjects on this List attractive.
However, I also can visualize people solely involved in gasification per se,
finding the "comparative discussions" quite distractive.

Perhaps the answer lies in even clearer headers for the thread's?
Comments anyone?

best regards,
Andries Weststeijn

 

 


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From VHarris001 at aol.com Mon Aug 6 10:00:36 2001
From: VHarris001 at aol.com (VHarris001@aol.com)
Date: Tue Aug 31 21:09:34 2004
Subject: Fw: GAS-L: Gasifier soot
Message-ID: <7c.19940931.289ffc4f@aol.com>

> On our 4th generation gasifier or marketable??? unit, we took advantage of
> the availability of hi-temp fabric filter materials and installed a dual
> filter immediately after the gas exits the gasifier unit.  A this point we
> can filter without the danger of any condensation that would tend to clog
> the filters.  The filter units had a patented cleaning system and the
> duality of allowed us to clean the filters while driving down the road.

Hi Jerry,

Will you elaborate on the filtering setup you used?  I'm particularly
interested in the high-temp and self-cleaning aspects of the filtering system.

Thanks,
Vernon Harris

 

From calsch at montana.com Mon Aug 6 11:01:02 2001
From: calsch at montana.com (Cal)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: unsubscribe gasification
Message-ID: <3B6EA2B6.8EA03355@montana.com>

unsubscribe gasification

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From snkm at btl.net Mon Aug 6 11:15:14 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010806085400.008ff500@wgs1.btl.net>

At 02:04 PM 8/6/2001 +0200, Weststeijn A <A.Weststeijn@epz.nl> wrote:

>>
>Dear Peter and all,
>
>These two items are very important, and of a fairly universal nature (i.e.
>can be applied in many places).
>They are most certainly worth debating with respect to optimum use of energy
>input, in order to minimize waste of energy and minimize energy generation
>related emissions. Both belongs in the "sustainable" category and are of
>interest from a Kyoto point of view.
>But they are not specific to biomass gasification, although they may help
>gasification like any thermal system.
>Therefore, perhaps comments of the List could be invited as to how and where
>to debate these two themes?
>

OK -- the lets talk partial combustion gasification. There is one extremely
important topic that keeps getting avoided -- sidelined in discussions
regarding "tars" and "sooth" -- that being fuel conditioning!

For all the people talking about partial combustion gasification -- no one
is concerned with fuel conditioning -- even though it is the biggest block
to this technology ever being widely accepted!

Rough rule of thumb -- 1 kg biomass to produce 1 kwh power -- gasifier to
IC motor. And that is "giving" a lot to the gasifier -- meaning it will
normally be more than 1 kg biomass to make 1 kwh.

But what is not mentioned is that the biomass involved must be 20% or less
humidity! And of certain physical sizing.

The physical sizing is resolved in straight-forward manner -- though for a
"cost" -- pelletizing -- chipping -- hogging -- etc.

But drying from a "given" 55% "green" to 20% is not straight forward.

We never have discussions at this list regarding "drying" biomasses. It is
simply the forbidden subject. Neophytes are slyly led to believe that these
gasifiers are manna from heaven when it comes to producing power from
biomasses.

OK -- one contributor is concerned regarding producing 500 kwh of power.

Well -- not cheating -- the biomass fuel starts out at 55% (average)
humidity -- and all processing to make it 20% or less humidity has to be
included in the over all plan. If this form of biomass gasification is to
become a global panacea for replacing fossil fuels -- one can no longer
depend on the specialty fuels -- such as kiln dried saw dust wastes --
stored under a roof.

500 kwh = a very minimum of 500 kg of 20% humidity biomass per hour!!

Using 8000 btu per pound (ash free) -- or 2.34 kwh per pound -- as heat
value of biomass.

20% humidity biomass = 1.87 kwh + the rest as H20

55% humidity biomass = 1.05 kwh + the rest as H2O

So now the 500 kg per hour fuel requirements is really:

1.87/1.05 * 500 kg = 890 kg of real world biomass!!

390 kg per hour has to be evaporated!! At a thermodynamic cost of:

301.8 kwh

Plus -- no where under this sun can you find such a device that can dry --
of the run -- 390 kg per hour. And surely never at 100% efficiency!!

But giving every benefit of the doubt - drier efficiency of 80% -- so now
310.8 kwh invested in fuel conditioning -- just for drying (mechanical fuel
conditioning also sucks up kwh -- but later) -- is:

372.96 kwh required to dry "condition" fuel for a 500 kwh out put gasifier!!!

Yet these gasifier people do not tell you any of this!!

Buy our device. And you will get 20% or more over all efficiency from fuel
in to power out!!

Wow -- want one of those now!!

But that is efficiency after the fuel has been processed -- in this case
example -- from 890 kg to 500 kg -- how it is "dried" -- well -- that is
not "their" problem.

Cute -- so cute!!

And oh yes -- this is the sure solution for 3rd world power needs!! First
the gasifier -- then the IC engine -- then the drier -- but lets make the
drier a pelletizer. (Just one little "Give-me")

OK folks -- for 3rd world they cut the trees down with a machete -- they
haul the lengths of wood to a landing on their backs. But "give-me" a
multi-million dollar pelletizer plant and I'll show you how to advance in
3rd world!!

OK -- let's look at present state of the art.

Old style fire tube boiler attached to an Ormat refrigerent working fluid
device -- the thermodynamic connection made with a thermal oil -- no
pressure in the system.

Over all efficiencies are 15% at present. With green wood -- not dried
wood!! And lots of room for improvement.

There is no changing of motor oil (another "waste" of kwh -- or oil filters
(more waste) or engine tear downs and rebuilds (again -- more kwhr coming
in from off shore -- in fabricating those parts -- plus sales profits on
all 3 items)

I am going to break this off now -- I believe the point is made --

But I would believe that addressing fuel conditioning problems would be of
prime importance to this list if they were serious about introducing
partial combustion technology to the world at large.

So let us start --- how exactly would one drie that 500 kg of "final
conditioned" biomass -- say wood -- to run that 500 kwh gasifier power plant?

Rotary kiln using waste heat from gasifier and IC engine??

Sure -- it can be done. One quickly sees enough waste heat coming out to
accomplish this.

OK folks -- then describe the device that can do this and please give a
price quote!

Like in how much for a turn-key biomass gassification process to make 500 kwh?

Now -- the mechanical conditioning. The natives are back-packing lengths of
wood out on their backs. You need it in small chunks. How much energy costs
for that?? How much capital investment for that?

Again -- how much for a turn-key biomass gassification process to make 500
kwh?

And finally --

Ash of simple wood combustion is an excellent fertilizer around this area
of the world. Ergo -- all ash is readily redistributed back to the same
areas the biomass is harvested from -- where one or two crops are planted
before tree growth resumes -- to be harvested 6 years down the road again.
(a perfectly balanced energy production cycle)

Can we do the same with "char" and "tars"???

As for "smoke" -- natural combustion produces a "smoke" no different from
when the locals are clearing land for cultivation. This they have been
doing for 1000's of years. This is part of the ecosystem here.

Combustion of biomasses is green -- whether "Greens" believe that or not!!
If not man burning to plant -- forest fires. We may not like it -- but it
is part of the nature of things.

A combustion power plant operating along the lines I hint at above is a
natural event. Except instead of blowing heat to the skies -- we make
"power" out of it on its way there.

Yet we have people like Andries really believing this "Gasification"
process -- as discussed on this list -- will make our world "green" again
because less pollution in the exhaust gasses going up the flu!!

The "arrogance" of "moderns" is so shocking at all times!! I thought
America was something -- but Europeans are much worse!!

I am your 3rd world judge -- make no mistake about that! You present the
plans -- I can judge if feasible of not to adapt to 3rd world.

Until you solve the problems I point out above -- gasifier technology as
presented to this list is not 3rd world friendly! (or ecologically acceptable)

And please -- always remember this -- combustion of any "mass" at any time
is "gasification"!! We are simply trying to improve the "efficiencies" of
this process.

>However, I also can visualize people solely involved in gasification per se,
>finding the "comparative discussions" quite distractive.

I take that to mean:

"Ignore all the above -- keep pretending you have the world's best solution
to biomass power"

>
>Perhaps the answer lies in even clearer headers for the thread's?
>Comments anyone?
>

The answer lays in not avoiding the question of fuel conditioning involved
in this lists preferred discussion on biomass gasification systems --
followed by the toxic wastes produced with gasification -- and what to do
with these.

Which -- brings one full circle to steam reformation -- which does turn
tars back to gas energy -- and if that is the solution to tars -- why not
steam reform from the very get-go -- lose the partial combustion gasifier??

There -- certainly some thoughts for all to consider -- and I hope I have
managed to drag a few feet back to touch earth -- rather than their
floating around in dream land.

I have designs to finish drafting -- one is a simple village combustion
unit -- steam based -- along the lines Skip was so fond of. But of simpler,
much more economic design -- with about 4 times the over all efficiencies.
Ash for fertilzer -- heat for power.

(Simple Uniflow "steam" engine -- big piston -- long stroke -- low rpm --
and a super heating boiler -- along the lines of steam cars of past boilers
-- but not flash tube -- fire tube -- but flash (injection) boilers -- not
water pressure cookers -- but injection boilers with thick cast iron
castings to use "iron" as thermal "bump" conditioner rather than a water
reservoir in a "pressure-cooker".

Casting cast iron being one on the manufacturing processes 3rd world does
well.

No fuel conditioning at all!!

All this pompous -- we have the solution to 3rd world power needs -- use a
gasifier -- is distracting me to no end.

Show me how to fuel condition your biomass during the rainy season ----

How big a shed do you want these people to build to keep all that fuel dry??

All subjects never broached on this list -- all these secret "give-mees" --

Gasification power plants -- as presented -- require a huge amount of
mechanical devices (not the least being the IC engine) with a huge amount
of mechanical maintenance problems. With numerous areas -- such as fuel
conditioning -- not even "discussed".

As a hard headed engineer -- it all smells -- almost along the same lines
as the Tesla Turbine -- Gimee -- Gimee -- Gimee.

There are no give-me's in 3rd world.

A cast iron combustion furance/boiler, running a cast iron steam engine,
getting 5% over all efficiencies from gree -- unconditioned wood ---
running for ever and one day -- very basic maintenance. (in this design --
oiless steam engine -- and sealed bearing on crank -- no oil filters -- no
changing oil)

A young boy (or girl) feeding in wood as required. And adjusting water
injection to the boiler as required. That being the "micro-processor"
controler.

Now Andries -- point me to a mail list that is involved with reality
regarding 3rd world power production and I am out of here!

Then you all can start counting how many angels can dance of the head of a
pin to your hearts content!

I'm back to doing the technical drawings for a micro 500 watt power plant
-- such as does have real "3rd" world application -- using biomass.

These will be very handy once you moderns have self-destructed and no
"Give-me's" are left to hide behind!!

Give me multi mega watt coal gasifier plants -- give me "grid" -- give me a
consumer oriented society to sell the power to -- gimee -- gimee gimeeeeee!
And let the gimmes never stop rolling -- for ever!!

Aladin's lamp has nothing on you guys!!

Peter Singfield / Belize

>best regards,
>Andries Weststeijn

 

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From Gavin at roseplac.worldonline.co.uk Mon Aug 6 12:02:45 2001
From: Gavin at roseplac.worldonline.co.uk (Gavin Gulliver-Goodall)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Combustion Vs Gasification
In-Reply-To: <3.0.32.20010806085400.008ff500@wgs1.btl.net>
Message-ID: <MABBJLGAAFJBOBCKKPMGOEDECDAA.Gavin@roseplac.worldonline.co.uk>

Peter,
Are you serious in wanting a quote for a 500kg/hr (at 20%wb) output biomass
chip dryer?

Do you have a potential fuel source- more biomass, waste heat? If so how
much at what temperature.
Do you want batch feed or continuous operation.

What temperature and humidity (average) do you get through the rainy season,
How much dry material do you want in your buffer store?

If you can answer these questions I can give you a price a FOB price for
guaranteed and demonstrated technology, simple, reliable and available now.

You are right - most people haven't considered fuel conditioning- but I
have!!
Kind regards

Gavin Gulliver- Goodall
3G Energi
St.Boswells
Melrose
UK

-----Original Message-----
From: Peter Singfield [mailto:snkm@btl.net]
Sent: Monday, August 06, 2001 15:10
To: gasification@crest.org
Subject: GAS-L: Combustion Vs Gasification

At 02:04 PM 8/6/2001 +0200, Weststeijn A <A.Weststeijn@epz.nl> wrote:

>>
>Dear Peter and all,
>
>These two items are very important, and of a fairly universal nature (i.e.
>can be applied in many places).
>They are most certainly worth debating with respect to optimum use of
energy
>input, in order to minimize waste of energy and minimize energy generation
>related emissions. Both belongs in the "sustainable" category and are of
>interest from a Kyoto point of view.
>But they are not specific to biomass gasification, although they may help
>gasification like any thermal system.
>Therefore, perhaps comments of the List could be invited as to how and
where
>to debate these two themes?
>

OK -- the lets talk partial combustion gasification. There is one extremely
important topic that keeps getting avoided -- sidelined in discussions
regarding "tars" and "sooth" -- that being fuel conditioning!

For all the people talking about partial combustion gasification -- no one
is concerned with fuel conditioning -- even though it is the biggest block
to this technology ever being widely accepted!

Rough rule of thumb -- 1 kg biomass to produce 1 kwh power -- gasifier to
IC motor. And that is "giving" a lot to the gasifier -- meaning it will
normally be more than 1 kg biomass to make 1 kwh.

But what is not mentioned is that the biomass involved must be 20% or less
humidity! And of certain physical sizing.

The physical sizing is resolved in straight-forward manner -- though for a
"cost" -- pelletizing -- chipping -- hogging -- etc.

But drying from a "given" 55% "green" to 20% is not straight forward.

We never have discussions at this list regarding "drying" biomasses. It is
simply the forbidden subject. Neophytes are slyly led to believe that these
gasifiers are manna from heaven when it comes to producing power from
biomasses.

OK -- one contributor is concerned regarding producing 500 kwh of power.

Well -- not cheating -- the biomass fuel starts out at 55% (average)
humidity -- and all processing to make it 20% or less humidity has to be
included in the over all plan. If this form of biomass gasification is to
become a global panacea for replacing fossil fuels -- one can no longer
depend on the specialty fuels -- such as kiln dried saw dust wastes --
stored under a roof.

500 kwh = a very minimum of 500 kg of 20% humidity biomass per hour!!

Using 8000 btu per pound (ash free) -- or 2.34 kwh per pound -- as heat
value of biomass.

20% humidity biomass = 1.87 kwh + the rest as H20

55% humidity biomass = 1.05 kwh + the rest as H2O

So now the 500 kg per hour fuel requirements is really:

1.87/1.05 * 500 kg = 890 kg of real world biomass!!

390 kg per hour has to be evaporated!! At a thermodynamic cost of:

301.8 kwh

Plus -- no where under this sun can you find such a device that can dry --
of the run -- 390 kg per hour. And surely never at 100% efficiency!!

But giving every benefit of the doubt - drier efficiency of 80% -- so now
310.8 kwh invested in fuel conditioning -- just for drying (mechanical fuel
conditioning also sucks up kwh -- but later) -- is:

372.96 kwh required to dry "condition" fuel for a 500 kwh out put
gasifier!!!

Yet these gasifier people do not tell you any of this!!

Buy our device. And you will get 20% or more over all efficiency from fuel
in to power out!!

Wow -- want one of those now!!

But that is efficiency after the fuel has been processed -- in this case
example -- from 890 kg to 500 kg -- how it is "dried" -- well -- that is
not "their" problem.

Cute -- so cute!!

And oh yes -- this is the sure solution for 3rd world power needs!! First
the gasifier -- then the IC engine -- then the drier -- but lets make the
drier a pelletizer. (Just one little "Give-me")

OK folks -- for 3rd world they cut the trees down with a machete -- they
haul the lengths of wood to a landing on their backs. But "give-me" a
multi-million dollar pelletizer plant and I'll show you how to advance in
3rd world!!

OK -- let's look at present state of the art.

Old style fire tube boiler attached to an Ormat refrigerent working fluid
device -- the thermodynamic connection made with a thermal oil -- no
pressure in the system.

Over all efficiencies are 15% at present. With green wood -- not dried
wood!! And lots of room for improvement.

There is no changing of motor oil (another "waste" of kwh -- or oil filters
(more waste) or engine tear downs and rebuilds (again -- more kwhr coming
in from off shore -- in fabricating those parts -- plus sales profits on
all 3 items)

I am going to break this off now -- I believe the point is made --

But I would believe that addressing fuel conditioning problems would be of
prime importance to this list if they were serious about introducing
partial combustion technology to the world at large.

So let us start --- how exactly would one drie that 500 kg of "final
conditioned" biomass -- say wood -- to run that 500 kwh gasifier power
plant?

Rotary kiln using waste heat from gasifier and IC engine??

Sure -- it can be done. One quickly sees enough waste heat coming out to
accomplish this.

OK folks -- then describe the device that can do this and please give a
price quote!

Like in how much for a turn-key biomass gassification process to make 500
kwh?

Now -- the mechanical conditioning. The natives are back-packing lengths of
wood out on their backs. You need it in small chunks. How much energy costs
for that?? How much capital investment for that?

Again -- how much for a turn-key biomass gassification process to make 500
kwh?

And finally --

Ash of simple wood combustion is an excellent fertilizer around this area
of the world. Ergo -- all ash is readily redistributed back to the same
areas the biomass is harvested from -- where one or two crops are planted
before tree growth resumes -- to be harvested 6 years down the road again.
(a perfectly balanced energy production cycle)

Can we do the same with "char" and "tars"???

As for "smoke" -- natural combustion produces a "smoke" no different from
when the locals are clearing land for cultivation. This they have been
doing for 1000's of years. This is part of the ecosystem here.

Combustion of biomasses is green -- whether "Greens" believe that or not!!
If not man burning to plant -- forest fires. We may not like it -- but it
is part of the nature of things.

A combustion power plant operating along the lines I hint at above is a
natural event. Except instead of blowing heat to the skies -- we make
"power" out of it on its way there.

Yet we have people like Andries really believing this "Gasification"
process -- as discussed on this list -- will make our world "green" again
because less pollution in the exhaust gasses going up the flu!!

The "arrogance" of "moderns" is so shocking at all times!! I thought
America was something -- but Europeans are much worse!!

I am your 3rd world judge -- make no mistake about that! You present the
plans -- I can judge if feasible of not to adapt to 3rd world.

Until you solve the problems I point out above -- gasifier technology as
presented to this list is not 3rd world friendly! (or ecologically
acceptable)

And please -- always remember this -- combustion of any "mass" at any time
is "gasification"!! We are simply trying to improve the "efficiencies" of
this process.

>However, I also can visualize people solely involved in gasification per
se,
>finding the "comparative discussions" quite distractive.

I take that to mean:

"Ignore all the above -- keep pretending you have the world's best solution
to biomass power"

>
>Perhaps the answer lies in even clearer headers for the thread's?
>Comments anyone?
>

The answer lays in not avoiding the question of fuel conditioning involved
in this lists preferred discussion on biomass gasification systems --
followed by the toxic wastes produced with gasification -- and what to do
with these.

Which -- brings one full circle to steam reformation -- which does turn
tars back to gas energy -- and if that is the solution to tars -- why not
steam reform from the very get-go -- lose the partial combustion gasifier??

There -- certainly some thoughts for all to consider -- and I hope I have
managed to drag a few feet back to touch earth -- rather than their
floating around in dream land.

I have designs to finish drafting -- one is a simple village combustion
unit -- steam based -- along the lines Skip was so fond of. But of simpler,
much more economic design -- with about 4 times the over all efficiencies.
Ash for fertilzer -- heat for power.

(Simple Uniflow "steam" engine -- big piston -- long stroke -- low rpm --
and a super heating boiler -- along the lines of steam cars of past boilers
-- but not flash tube -- fire tube -- but flash (injection) boilers -- not
water pressure cookers -- but injection boilers with thick cast iron
castings to use "iron" as thermal "bump" conditioner rather than a water
reservoir in a "pressure-cooker".

Casting cast iron being one on the manufacturing processes 3rd world does
well.

No fuel conditioning at all!!

All this pompous -- we have the solution to 3rd world power needs -- use a
gasifier -- is distracting me to no end.

Show me how to fuel condition your biomass during the rainy season ----

How big a shed do you want these people to build to keep all that fuel dry??

All subjects never broached on this list -- all these secret "give-mees" --

Gasification power plants -- as presented -- require a huge amount of
mechanical devices (not the least being the IC engine) with a huge amount
of mechanical maintenance problems. With numerous areas -- such as fuel
conditioning -- not even "discussed".

As a hard headed engineer -- it all smells -- almost along the same lines
as the Tesla Turbine -- Gimee -- Gimee -- Gimee.

There are no give-me's in 3rd world.

A cast iron combustion furance/boiler, running a cast iron steam engine,
getting 5% over all efficiencies from gree -- unconditioned wood ---
running for ever and one day -- very basic maintenance. (in this design --
oiless steam engine -- and sealed bearing on crank -- no oil filters -- no
changing oil)

A young boy (or girl) feeding in wood as required. And adjusting water
injection to the boiler as required. That being the "micro-processor"
controler.

Now Andries -- point me to a mail list that is involved with reality
regarding 3rd world power production and I am out of here!

Then you all can start counting how many angels can dance of the head of a
pin to your hearts content!

I'm back to doing the technical drawings for a micro 500 watt power plant
-- such as does have real "3rd" world application -- using biomass.

These will be very handy once you moderns have self-destructed and no
"Give-me's" are left to hide behind!!

Give me multi mega watt coal gasifier plants -- give me "grid" -- give me a
consumer oriented society to sell the power to -- gimee -- gimee gimeeeeee!
And let the gimmes never stop rolling -- for ever!!

Aladin's lamp has nothing on you guys!!

Peter Singfield / Belize

>best regards,
>Andries Weststeijn

 

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From cpeacocke at care.demon.co.uk Mon Aug 6 13:51:52 2001
From: cpeacocke at care.demon.co.uk (Cordner Peacocke)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Combustion Vs Gasification
In-Reply-To: <3.0.32.20010806085400.008ff500@wgs1.btl.net>
Message-ID: <3.0.5.32.20010806185027.01112cd8@pop3.demon.co.uk>

Dear Peter and others,

I had hoped to get my other message posted on IPPC, but it will have to
wait........

I have noted your long post on the subject of fuel conditioning and of
course it is a case of ''horses for courses''. Not all gasification, or
any renewable energy system, will be suited for every 1st, 2nd or 3rd world
location.

I doubt whether you will get many pubically presented costs for a 500 kWe
gasification system to include fuel processing. I know I can't easily get
them from technology providers and what does the cost include/exclude.

I will answer some of your points, as I don't have the time to spend hours
writing exact replies.

>The physical sizing is resolved in straight-forward manner -- though for a
>"cost" -- pelletizing -- chipping -- hogging -- etc.

Chipped wood can be used in gasifiers, and that is not expensive
technology. I can't give prices, but its possible US$0.02/kWe, depending
on scale.

>But drying from a "given" 55% "green" to 20% is not straight forward.
>
>We never have discussions at this list regarding "drying" biomasses. It is
>simply the forbidden subject. Neophytes are slyly led to believe that these
>gasifiers are manna from heaven when it comes to producing power from
>biomasses.

>So let us start --- how exactly would one drie that 500 kg of "final
>conditioned" biomass -- say wood -- to run that 500 kwh gasifier power plant?

To make it clear, I have helped out Biomass Engineering Ltd. based near
Warrington on small-scale bimas gasification, on systems at present of
35-150 kWe. A 75 kWe system was installed for Ballymena Borough Council in
Northern Ireland in May 2000. You can read:

M. Walker. G. Jackson and G.V.C. Peacocke, ''Small scale biomass
gasification: development of a gas cleaning system for power generation'',
Progress in Thermochemical Biomass Conversion, Bridgwater, A.V. [ed.],
Blackie 2001, Vol 1, p 441-451.

for an honest description of what they have been doing to reach this point.
Gasifier efficiency to gas is a measured 80%, then it depends on your
engine efficiency what overall conversion efficiency you achieve.

The wet wood can be dried using the engine exhaust gas diluted with air.
The gasification system dries the wood in semi-continuous mode - the dryer
is very simple and most importantly, it was very cheap and it works with
1000 hours on its current site so far. Drying time, humidity, and particle
size are the critical factors. So there's your energy for drying. John
Gilliland in Londonderry, Northern Ireland has 9000 hours experience, using
his farms grain floor for wood drying.

Some groups claim that they can continuously dry the wood on a short belt
as the wood is fed in chipped from starting as wet wood, but nice and
''conditioned'' as it is fed into the gasifier. Draw your own
conclusions.......................
>
>Rotary kiln using waste heat from gasifier and IC engine??

no, not a rotary kiln, but a simple perforated box is what we use and it
works.

>Sure -- it can be done. One quickly sees enough waste heat coming out to
>accomplish this.
>
>OK folks -- then describe the device that can do this and please give a
>price quote!

I don't build them, so I can't quote.

>Like in how much for a turn-key biomass gassification process to make 500
kwh?
>
>Now -- the mechanical conditioning. The natives are back-packing lengths of
>wood out on their backs. You need it in small chunks. How much energy costs
>for that?? How much capital investment for that?

I don't build them, so I can't quote.

>Again -- how much for a turn-key biomass gassification process to make 500
>kwh?
>
>And finally --
>
>Ash of simple wood combustion is an excellent fertilizer around this area
>of the world. Ergo -- all ash is readily redistributed back to the same
>areas the biomass is harvested from -- where one or two crops are planted
>before tree growth resumes -- to be harvested 6 years down the road again.
>(a perfectly balanced energy production cycle)
>
>Can we do the same with "char" and "tars"???

The Biomass Eng. Ltd. system in Northern Ireland produce very low tar in
the raw gas, only 11 mg/Nm3 after the cyclone, which is virtually zero by
the time the gas reaches the engine. Byproduct charcoal is used to filter
the gas and this is partially periodically recycled to the gasifier.
Product water is also filtered over byproduct char and this is dried and
partially returned to the gasifier. All of this has been published, but as
I have noticed, there is a reluctance to actually read about what groups
are actually doing and achieving. The residual water can be sent freely to
drain.

I'll send you a copy of the work, with its independent analysis of tars
particles and gases. If that isn't enough, I'll do my best to answer
questions on this western technology. Manpower is needed to light it and
start the engine, then leave it for the day.

>As for "smoke" -- natural combustion produces a "smoke" no different from
>when the locals are clearing land for cultivation. This they have been
>doing for 1000's of years. This is part of the ecosystem here.
>
>Combustion of biomasses is green -- whether "Greens" believe that or not!!
>If not man burning to plant -- forest fires. We may not like it -- but it
>is part of the nature of things.
>
>A combustion power plant operating along the lines I hint at above is a
>natural event. Except instead of blowing heat to the skies -- we make
>"power" out of it on its way there.
>
>Yet we have people like Andries really believing this "Gasification"
>process -- as discussed on this list -- will make our world "green" again
>because less pollution in the exhaust gasses going up the flu!!
>
>The "arrogance" of "moderns" is so shocking at all times!! I thought
>America was something -- but Europeans are much worse!!
>
>I am your 3rd world judge -- make no mistake about that! You present the
>plans -- I can judge if feasible of not to adapt to 3rd world.
>
>Until you solve the problems I point out above -- gasifier technology as
>presented to this list is not 3rd world friendly! (or ecologically
acceptable)
>
>And please -- always remember this -- combustion of any "mass" at any time
>is "gasification"!! We are simply trying to improve the "efficiencies" of
>this process.
>
>
>>However, I also can visualize people solely involved in gasification per se,
>>finding the "comparative discussions" quite distractive.
>
>I take that to mean:
>
>"Ignore all the above -- keep pretending you have the world's best solution
>to biomass power"
>
>>
>>Perhaps the answer lies in even clearer headers for the thread's?
>>Comments anyone?
>>
>
>The answer lays in not avoiding the question of fuel conditioning involved
>in this lists preferred discussion on biomass gasification systems --
>followed by the toxic wastes produced with gasification -- and what to do
>with these.
>
>Which -- brings one full circle to steam reformation -- which does turn
>tars back to gas energy -- and if that is the solution to tars -- why not
>steam reform from the very get-go -- lose the partial combustion gasifier??

steam refoming occurs already in the gasifier. How else do we get hydrogen
and CO. Again, this issue of attacking the tars must be solved in the
gasifier itsefl.

>There -- certainly some thoughts for all to consider -- and I hope I have
>managed to drag a few feet back to touch earth -- rather than their
>floating around in dream land.
>
>I have designs to finish drafting -- one is a simple village combustion
>unit -- steam based -- along the lines Skip was so fond of. But of simpler,
>much more economic design -- with about 4 times the over all efficiencies.
>Ash for fertilzer -- heat for power.
>
>(Simple Uniflow "steam" engine -- big piston -- long stroke -- low rpm --
>and a super heating boiler -- along the lines of steam cars of past boilers
>-- but not flash tube -- fire tube -- but flash (injection) boilers -- not
>water pressure cookers -- but injection boilers with thick cast iron
>castings to use "iron" as thermal "bump" conditioner rather than a water
>reservoir in a "pressure-cooker".
>
>Casting cast iron being one on the manufacturing processes 3rd world does
>well.
>
>No fuel conditioning at all!!
>
>All this pompous -- we have the solution to 3rd world power needs -- use a
>gasifier -- is distracting me to no end.
>
>Show me how to fuel condition your biomass during the rainy season ----
>
>How big a shed do you want these people to build to keep all that fuel dry??
>
How about some locally built and leaf-thatched covers?

>All subjects never broached on this list -- all these secret "give-mees" --
>
>Gasification power plants -- as presented -- require a huge amount of
>mechanical devices (not the least being the IC engine) with a huge amount
>of mechanical maintenance problems. With numerous areas -- such as fuel
>conditioning -- not even "discussed".
>
>As a hard headed engineer -- it all smells -- almost along the same lines
>as the Tesla Turbine -- Gimee -- Gimee -- Gimee.

There are few systems that do not have moving parts and I'm not offering
biomass gasification as a 3rd world solution at this time.

Use what you can, even if the efficiency is poor. So long as it does the
job - in some cases

I'm sorry to see that we are all categorised into one rather limited
perspective and I see that recently the list is losing members, perhaps
myself in the near future. Don't brand us all with the same iron.

Personal Comment:

I don't believe a gasifier [or pyrolyser] until I can go and see it
operating, with independent analysis and testing and unfortunately, we have
a lot of people making completely unsubstantiated claims about their
systems - that's the problem. I get really annoyed when providers make
such claims and I wish there were more realistic statements and solid facts
being produced on this group. Give me more evidence!

Cordner

 

 

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From mpendleton at perihq.com Mon Aug 6 14:00:32 2001
From: mpendleton at perihq.com (Mike Pendleton)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Please unsubscribe
Message-ID: <5.1.0.14.0.20010806135708.02109ec0@pop.cais.com>

please unsubscribe

Mike Pendleton
Project Manager
Princeton Energy Resources International, LLC
1700 Rockville Pike, Suite 550
Rockville MD, 20866
Phone: 301.468.8429
Fax: 301.230.1232

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Gasification List Archives:
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From snkm at btl.net Mon Aug 6 14:32:09 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Vacuum drying + energy recovery -- biomass
Message-ID: <3.0.32.20010806122510.00978480@wgs1.btl.net>

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From renertech at xtra.co.nz Mon Aug 6 16:50:22 2001
From: renertech at xtra.co.nz (renertech)
Date: Tue Aug 31 21:09:34 2004
Subject: Fw: GAS-L: The cost of Conditioning Fuel.!
Message-ID: <002c01c11eb9$1bed3cc0$2ac736d2@p3coppermine>

 

----- Original Message -----
From: "renertech" <renertech@xtra.co.nz>
To: "Peter Singfield" <snkm@btl.net>
Sent: Friday, August 03, 2001 9:47 PM
Subject: Re: GAS-L: The cost of Conditioning Fuel.!

> Sorry Peter, but I have to buy back into this debate for second time.
> When something needs to be done for a number of reasons, it will end up
> getting done. But at this moment, debating tar free v tar resistance,
> sounds more like an idea to bounce around than a necessity. Thats fine by
> me, but let me add my two cents worth on both agreeing and disagreeing
with
> some of the unsupported hypotheses that are floating around. And this
time
> its fuel preparation.
> In the early eighties, prior to OPEC1, in the Republic of Vanuatu,
> which is a bit like the back country of Belize, we had a problem of a
> Mission High school with no money and an escalating diesel bill for
> electricity. Like most remote third world places, there was a premium on
> dry firewood, because that is what the women scavanged for domestic fuel.
> And to use it would have created serious hardship for the already over
work
> women of the community. I have a feeling that I told this story before,
> but the scheme we ended up with went like this; At three o'clock every
> afternoon when the kids went to work duties one team was allocated to
> taking their bush knives out to a patch of Leucaena brush and each
cutting
> three poles about as thick as their forearms. Leucaena is a leguminous
> self coppicing regenerator of old and worn out gardens, and fits very
well
> into the slash and burn 'swidden' type local agricultural rotation.
They
> left the leaves on the garden, carried the poles home and pushed them
> through an automatic docking saw, which lopped everything into 50mm long
> slugs of dripping green wood. Each wheel barrow full was run up a ramp
and
> thrown into the top of an old 10,000litre rusted out water tank made into
a
> silo, which had the exhaust from the gasifier engine piped into the
bottom
> of it. By the time that each piece of wood had worked its way down to the
> bottom of the silo, three days later, it was dropped into the same wheel
> barrow and run up another ramp to the top of the gasifier. However, it
was
> now less than half the weight, semi torrified, and the rapid shrinkage
thus
> achieved had split each piece into tinder dry fuel that could be broken
> apart with the fingers. However, wait for it, even at the semi torrified
> stage when it came out of the drier so hot you could'nt touch it,
depending
> on how heavy the load was on the gasifier, we could take off anything from
> pyrolignious acid to stockholm tar, to solid bitumen. What we did was to
> leave the walls of the fuel hopper uninsulated, and as the heat rose up
> through the fuel from the throat area of the down draft gasifier, the
> condensibles ran down the inside wall of the fuel hopper into an internal
> channel from where it could be tapped off. We must have built three or
> four different grates to try and trap as much red hot charcoal as we could
> under the throat plate. Ultimately we had something like 150mm of red hot
> charcoal between the tuyeres and the throat, and a pathway of another
> 150mm, below the throat. The problem there being that if the charcoal
> underneath gets less than bright red, you get a reverse reaction.
Although
> we had nothing to measure the tars with, the gas was clear to the eye,
and
> burnt with an absolutely clear purple flame, with only the odd orange
flash
> from a skerrick of carbon. We achieved this by cooling the gas to the
> point of condensation through a countercurrent intake air preheater, so
that
> the air going in at the tuyeres was literally red hot. We then put it
> through an electrostatic precipitator, followed by a cyclone and then a
> cloth filter unit. Even so, at anything less than half load, we could
> still wring the water out of that filter bag, and of course it was black
> and acid. A long story, but you will forgive me for being slightly
> sceptical of people debating the pros and cons on theoreticals. And, from
> bitter experience I have got to say that most of the gasiifier books one
> reads on the DIY scene contain more in the way of hot and hopeful
> aspirations than cold condensation. O.K. Tell me how we could have
done
> it better?? From the point of view of either the thermodynamics, or the
> agriculture and ecology, or the milk of human kindness?? But even so, the
> world is still far away from building the perfect gasifier
> Ken Calvert. (again).
>
> ----- Original Message -----
> From: "Peter Singfield" <snkm@btl.net>
> To: <gasification@crest.org>
> Sent: Friday, August 03, 2001 3:48 PM
> Subject: Re: GAS-L: Tar Dewpoints and TarFree gas vs Tar resistant
engine...
>
>
> >
> > Dear Tom Reed and listers;
> >
> > At 11:16 AM 8/2/2001 -0600, you wrote:
> >
> > >Updraft gasification can produce 20% condensible tars at room
> temperature,
> > >(beginning to condense at ~400 C ?).
> >
> > Yes -- but can accept biomass with almost no "conditioning"???
> >
> > >
> > >Fluidized beds produce 1-5% condensible tars at room temperature
> (condensing
> > >at maybe 300 C?).
> >
> > And also can accept high humidity fuels -- and all fine-ground fuels --
> > simpler mechanical conditioning???
> >
> > >
> > >Downdraft gasifiers produce 0.05 to 0.2 % condensable tars at room
> > >temperature (condensing at 100 to 150 C?) .
> >
> > But needs fuel at a very tight humidity and particle size??
> >
> >
> > >
> > >Improved downdraft gasifiers (IISc, Bangalore, and CPC types) produce
> > >0.00001 to 0.000002% tars (condensing at 30 to 100 C?) .
> >
> > And probably only works on pellets at 15% humidity???
> >
> >
> > >
> > >So choose your gasifier type carefully for the application you have in
> mind!
> >
> > OK -- what I have in mind is avoiding the "cost" of fuel conditioning!!
> >
> >
> > >
> > >> 1: "The best way to solve a problem is to eliminate it in the first
> > >place."
> >
> > In that case -- my problem being the expense of fuel conditioning -- use
> > the updraft??
> >
> > >>
> > >> Aren't downdraft gasifiers inherently less tarry than updraft? Can a
> > >> "downdrafter" be modified to contain an increased depth of charcoal,
to
> > >> absolutely minimize the escape of tars in the gas product?
> > >>
> > >> 2: If there are indeed sufficient residual tars to be a concern, then
> why
> > >> not run the system in a way that ENCOURAGES DROP-OUT of tars BEFORE
> they
> > >> have a chance to create nuisance, or do damage?
> > >>
> > >Yes: It's called gas cleanup and can cost more than the gasifier
itself.
> >
> > But of course -- fuel conditioning is a "give-me"???
> >
> > > _________
> > >One you have gotten rid of the tars, it is easy to eliminate the
> > >particulate. If you don't get rid of tars first,
> > > TAR + PARTICULATE ===> ASPHALT
> >
> > Asphalt -- as coke -- is an ideal fuel for steam reformation!
> >
> >
> > Does any of this make any sense to any of you?? Sometimes I really
> wonder ---
> >
> > Well, in a couple of more years you will be able to pick up a state of
the
> > art gasifier -- in a car scrap yard -- that will eat tars for breakfast
> and
> > spit out a rich, clean fuel.
> >
> > But then -- why waste that running an IC?? Feed it to the same fuel cell
> > you'll find it attached to at that same car in that same scrap yard.
> >
> > But somehow I still doubt that this list will pickup on that
technology!!
> >
> > You know -- dinosaurs went extinct because they were over specialized
and
> > could no longer adapt to changes.
> >
> > Pyrolize -- Gasify -- Steam Reform = synthesis gas plus lots of nitrogen
> > plus traces
> >
> > Pyrolize -- gasify with pure O2 -- Steam reform -- pure synthesis gas
(but
> > expensive pure O2)
> >
> > Pyrolize -- burn volitiles to power Steam reforming char = pure
synthesis
> gas
> >
> > Lose the partial combustion gasifier! It's a dinosaur.
> >
> > Peter Singfield / Belize
> >
> >
> > >
> > >> Kevin Chisholm
> > >
> > >Yours truly, TOM REED
> > >
> > >----- Original Message -----
> > >From: "Kevin Chisholm" <kchishol@fox.nstn.ca>
> > >To: "gasification" <gasification@crest.org>
> > >Sent: Thursday, August 02, 2001 1:39 PM
> > >Subject: RE: GAS-L: TarFree gas vs Tar resistant engine...
> > >>
> >
> >
> > -
> > Gasification List Archives:
> > http://www.crest.org/discussion/gasification/current/
> >
> > Gasification List Moderator:
> > Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> > www.webpan.com/BEF
> >
> > Sponsor the Gasification List: http://www.crest.org/discuss3.html
> > -
> > Other Gasification Events and Information:
> > http://www.fsec.ucf.edu/bioam/
> > http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> > http://solstice.crest.org/renewables/biomass-info/
> >
>

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From snkm at btl.net Mon Aug 6 17:37:03 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010806142440.00796140@wgs1.btl.net>

At 06:50 PM 8/6/2001 +0100, Cordner Peacocke
<cpeacocke@care.demon.co.uk>wrote:

Hello Cordner -- welcome to this "off-the-cuff" discussion.

>
>>The physical sizing is resolved in straight-forward manner -- though for a
>>"cost" -- pelletizing -- chipping -- hogging -- etc.
>
>Chipped wood can be used in gasifiers, and that is not expensive
>technology. I can't give prices, but its possible US$0.02/kWe, depending
>on scale.

Yes -- in all my quotes for woody biomass -- I tend to say chips. Or
chipper/hog. We do not need the sharp cut chip pulp mills require for paper
making.

However -- wood chippers for whole wood exist, work, and are economical.

Still -- when you are trying to put a system together that will pay out at
say 8 cents per kwh "export" -- that 2 cents is a killer!!

>>So let us start --- how exactly would one drie that 500 kg of "final
>>conditioned" biomass -- say wood -- to run that 500 kwh gasifier power
plant?
>

I have just posted a jumbled mess of some directions we should be looking
more closely at.

By the way list -- the 500 kwh example is not mine -- but came from:

Thomas Ziegler <thomas@biopilze.de>

I am looking over a 20 megawatt operation -- but am not expecting it to go
anywhere soon -- economy is poor -- and prices for equipment excessive.
Here -- Mexico sells us power to the "grid" for 6.31 cents US per kwh. It
reached the customer for 16 cents US -- but grid density is extremely low
here -- many long "reaches" with tiny sales at the other end.

>
>for an honest description of what they have been doing to reach this point.
> Gasifier efficiency to gas is a measured 80%, then it depends on your
>engine efficiency what overall conversion efficiency you achieve.

Scale of economics -- the multi Meg gas engines -- say 40+ efficiencies.

>
>The wet wood can be dried using the engine exhaust gas diluted with air.
>The gasification system dries the wood in semi-continuous mode - the dryer
>is very simple and most importantly, it was very cheap and it works with
>1000 hours on its current site so far. Drying time, humidity, and particle
>size are the critical factors. So there's your energy for drying. John
>Gilliland in Londonderry, Northern Ireland has 9000 hours experience, using
>his farms grain floor for wood drying.

Yes -- one of the original "ideas" for drying was using either furnace or
IC engine exhausts over beds of "chips".

but when you start talking megawatts -- floor size become a very
appreciable cost. Plus -- delivery, spreading, collection and delivery.

>
>Some groups claim that they can continuously dry the wood on a short belt
>as the wood is fed in chipped from starting as wet wood, but nice and
>''conditioned'' as it is fed into the gasifier. Draw your own
>conclusions.......................

Such as:

http://www.hazemag.com/

But expensive!!

>>
>>Rotary kiln using waste heat from gasifier and IC engine??
>
>no, not a rotary kiln, but a simple perforated box is what we use and it
>works.

We were thinking in terms of long corrugated road culverts being slow
rotated -- with Tempered engine exhaust -- or flu gas -- passing up the
center. Cant of device and rotation speeds adjustable to control
pass-through rate. On "paper" -- a very economical solution. One can easily
insulate the out side of this device.

A perforated box -- sound more than interesting. As in -- everyone with a
gasifier needs one.

>
>>Sure -- it can be done. One quickly sees enough waste heat coming out to
>>accomplish this.
>>
>>OK folks -- then describe the device that can do this and please give a
>>price quote!
>
>I don't build them, so I can't quote.

Same here -- and no one is out their marketing these devices -- as of yet.
Which strikes me strange -- as these are required equipments for any of the
style gasifier set-ups everyone on this list promotes.
>>
>>Can we do the same with "char" and "tars"???
>
>The Biomass Eng. Ltd. system in Northern Ireland produce very low tar in
>the raw gas, only 11 mg/Nm3 after the cyclone, which is virtually zero by
>the time the gas reaches the engine. Byproduct charcoal is used to filter
>the gas and this is partially periodically recycled to the gasifier.

Now there list!! Isn't that a cute solution to the tar filtering problem!!

>Product water is also filtered over byproduct char and this is dried and
>partially returned to the gasifier. All of this has been published, but as
>I have noticed, there is a reluctance to actually read about what groups
>are actually doing and achieving. The residual water can be sent freely to
>drain.
>
>I'll send you a copy of the work, with its independent analysis of tars
>particles and gases. If that isn't enough, I'll do my best to answer
>questions on this western technology. Manpower is needed to light it and
>start the engine, then leave it for the day.

Sure -- I'll read it all ---

>>Which -- brings one full circle to steam reformation -- which does turn
>>tars back to gas energy -- and if that is the solution to tars -- why not
>>steam reform from the very get-go -- lose the partial combustion gasifier??
>
>steam refoming occurs already in the gasifier. How else do we get hydrogen
>and CO. Again, this issue of attacking the tars must be solved in the
>gasifier itsefl.

I am having off-list postings saying this is not steam reformation but
water shift reaction -- product being H2 and CO2???

But I believe along the same lines you are suggesting. Also -- see nothing
wrong with the logic that states adjust your carbon reaction zone accordingly.

Tom T claims to have this well under control -- and I believe him. This is
probably something that solves better in huge systems rather than micro
systems. For sure -- any "filtering" is an intolerable "device" addition --
both is mechanical complexity (servicing filters) and thermodynamic losses
associated with tar/dust removal rather than conversion to gas.

>>How big a shed do you want these people to build to keep all that fuel dry??
>>
>How about some locally built and leaf-thatched covers?

On small level probably could work. But in the larger systems -- we got
some valid complaints.

One -- insect infestation -- also fungal infestation

Two -- spontaneous combustion of large biomass fuel stocks.

>>
>>As a hard headed engineer -- it all smells -- almost along the same lines
>>as the Tesla Turbine -- Gimee -- Gimee -- Gimee.
>
>There are few systems that do not have moving parts and I'm not offering
>biomass gasification as a 3rd world solution at this time.
>
>Use what you can, even if the efficiency is poor. So long as it does the
>job - in some cases
>
>I'm sorry to see that we are all categorised into one rather limited
>perspective and I see that recently the list is losing members, perhaps
>myself in the near future. Don't brand us all with the same iron.

I don't Cordner -- just trying to get the smart people to come out of the
closet.

As I mentioned near the beginning -- we collectively have quite a brain
pool on this list -- and if we could ever all be hired to work under one
roof -- it would be surprising results.

As it stands -- a lot of proprietary solutions out there -- each needing
company -- and all not being able to interact so well.

>
>Personal Comment:
>
>I don't believe a gasifier [or pyrolyser] until I can go and see it
>operating, with independent analysis and testing and unfortunately, we have
>a lot of people making completely unsubstantiated claims about their
>systems - that's the problem. I get really annoyed when providers make
>such claims and I wish there were more realistic statements and solid facts
>being produced on this group. Give me more evidence!
>
>
>Cordner

That is because -- like myself -- you are looking to do a job for a
customer. That being solve their biomass to power problems in the best way
feasible.

We keep looking -- can never rest -- because the situation out there is in
continual flux.

Peter Singfield / Belize

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From snkm at btl.net Mon Aug 6 20:43:45 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Process drying for gasifier fuel conditioning
Message-ID: <3.0.32.20010806183656.0094e940@wgs1.btl.net>

 

Hi Gavin --

Last time we chatted was regarding Ormat --

At 04:59 PM 8/6/2001 +0100, you wrote:
>Peter,
>Are you serious in wanting a quote for a 500kg/hr (at 20%wb) output biomass
>chip dryer?

I am serious about establishing costs for process drying wood chips and
bagasse.

Both at around the 55% humidity level in -- to 20% or less out.
Gasification becomes highly attractive if a reliable, proven and economic
solution to this single problem is at hand.

>
>Do you have a potential fuel source- more biomass, waste heat? If so how
>much at what temperature.

Yes -- there will always be a sufficient amount of waste heat available. If
flue gas from boiler/furnace -- say 450 F minimum.

If from IC engine exhaust -- well -- I am at loss. Hopefully Tom T can
supply that information??

What I need from you would be the amount of heat required by your device to
dry from 55% to 20% (or less) humidity from varying delta T's. But what we
all want to know about now is drying for a gasifier to IC engine power
plant. Say hot side at 800F (a guess at engine exhaust temperature) for IC.
But also -- there is a large amount of heat available from the general
cooling system of the engine -- probably around 200F -- which can also be
utilized easily.

I remember Arnt and I working it all out a few years back. Arnt -- do you
still have those figures available?? These also included heat from cooling
gas product exiting the gasifier to a reasonable temperature entering
engine manifold.

>Do you want batch feed or continuous operation.

I would prefer continuous.

>
>What temperature and humidity (average) do you get through the rainy season,

Have emailed our local weather office -- but if you have any tropical data
at hand -- just apply that figure. (I'd guess at around 86% plus at 90 F)

>How much dry material do you want in your buffer store?

On a continuous system -- I would rather keep that low. Say 8 hours -- so
for a 500 kg example -- that would be 4000 kg.

>
>If you can answer these questions I can give you a price a FOB price for
>guaranteed and demonstrated technology, simple, reliable and available now.
>
>You are right - most people haven't considered fuel conditioning- but I
>have!!

This is incredible Gavin!! You just know a lot of people on this list will
be interested -- so give it your best and come up with a figure.

Also -- how big do you go up to?

3 ton per hour (6000 lbs)???

Peter Singfield / Belize

>Kind regards
>
>Gavin Gulliver- Goodall
>3G Energi
>St.Boswells
>Melrose
>UK

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From piolenc at mozcom.com Mon Aug 6 23:18:07 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Questions about charcoal producers
Message-ID: <3B6F62F2.77391F6A@mozcom.com>

Dear fellow gas generators,

I have a long-standing interest in gazogènes and have collected a fair
amount of verbiage concerning them both in paper form and online, but
have no practical experience with industrial gasifiers. I do have a
rather large gap in knowledge that needs to be filled, and I am hoping
that the long-suffering experts on this list will be kind enough to
point me in the right direction.

I recently rejoined the List because of my work on designing a
coconut-oil plant aimed at exploiting all the possibilities of the
versatile fruit with the lowest possible capital cost. The last is
important because economies of scale are hard to obtain in the coconut
industry; the sheer bulk of fresh nuts prevents their economical
transportation over long distances to large central plants, and copra
(dried meat)-based processing spoils about 20% of the oil, threatens
aflatoxin contamination through mold growth on the copra and sacrifices
70% of the market value of the coconut by making the coconut meat
inedible by humans (and risky to feed to animals). All this means that
fresh-coconut plants cannot be run at full capacity unless they are
sized for, at most, about 10,000 fresh nuts per day - equivalent to a
planting radius of about three kilometers. For a plant this small to
compete, it has to be very cheap to build AND to operate - two very
contradictory requirements, as low operating costs usually require
expensive plant equipment for their achievement.

Current copra-based plants burn high-grade fuel and/or use electricity
if they can get on the grid; the coco shells are typically burned by the
coconut growers in drying the copra - a very inefficient process carried
out in crude smokers dotted about the countryside. Fresh nut plants
currently projected are to use waste from the coconuts themselves -
typically the husk and shell - as fuel to provide process steam and
sometimes for direct heating of process vessels, which is a big step
forward. Unfortunately, steam plants are typically low-pressure,
primitive affairs and their firing (and direct firing under vessels)
leads to considerable waste as fires are pulled and banked at the end of
a processing step. What is more, the boilers are not very flexible as to
fuel and the proposals that I've seen assume that the fuel will first be
converted to charcoal and the charcoal used for firing. This wastes the
heat value of the volatiles in the agwaste and requires the burning of
the coco charcoal, which has a high market value if sold.

Gasification comes to mind as a possible solution to this problem.
Ideally, one would use the heat from the volatiles (only) in the plant
and SELL the charcoal. I searched and had no trouble finding many
references to charcoal producers on-line. Generally, these seem to be
batch devices whose gas output is either flared or used directly for
cooking or some other kind of heating application, without prior
cooling, purification or storage. My questions are:

- Is this the ONLY way that this product can be used?

- I presume that the gas has a high tar content; is there a way to make
it work in an IC engine, and if so what is it? Condensation and
separation of high-boiling fraction?

- Is there (or can there be) such a thing as a continuous-flow
charcoal-producing gasifier?

My general idea is to design a continuous, rather than batch mode, plant
because it allows the use of high pressures in some processing steps
without requiring the construction of large-diameter pressure vessels
which would be prohibitive. Continuous gas generation would fit well
with that scheme, but ideally the gas would be used to provide
mechanical power for pumping and vacuum at IC engine efficiencies,
rather than just process steam.

Very sincerely,
Marc de Piolenc

 

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From mikejones at envirofuel.co.uk Tue Aug 7 02:59:11 2001
From: mikejones at envirofuel.co.uk (sales)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: our new wood gasification boilers available now
Message-ID: <003e01c11f4f$7e4ae700$8407dbc3@d1s7d8>

 

We now have available for sale high tech wood
gasifying boilers . see <A
href="http://www.envirofuel.co.uk">www.envirofuel.co.uk and click on
domestic appliances.
For more technical information see <A
href="http://www.kuenzel.de">www.kuenzel.de. We are the main importer for
the U.K. And Ireland and are interested in speaking to people wishing to become
dealers for us.
These boilers are true gasifying boilers and will
burn logs twigs or chips, can be supplied with automatic lighting and full PLC
controllers capable of controlling complete heat systems integrating solar or
oil heat sources together with a thermal storage tank.
This allows the boilers to cycle on or off as heat
is required.
The best feature is that these units are very
affordable due to mass production.
Regards
Mike Jones
Envirofuel

From snkm at btl.net Tue Aug 7 18:56:49 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Temperature and humidity - Belize
Message-ID: <3.0.32.20010807164301.0090ec30@wgs1.btl.net>

 

Gavin --

Here is the info you asked for regarding humidity in Belize.

Peter

Dear Mr.Singfield,

I hope I understood this question correctly.The rainy season begins at the
end of May and early June from Toledo to Corozal and ends in November.It
coincides with the hurricane season.So the average daily temperature is
28.2 degrees Celcius or 82.8 degrees Fahrenheit.

Here at the Philip Goldson Airport(National Meteorological Service of Belize
in Ladyville)hourly observations are recorded from 6a.m-6p.m. and every
three hours after 6p.m..Is it the morning or afternoon that the relative
humidity is needed?

The average relative humidity for August in afternoon is 74%.During the
rainy season the average is also 74%.

If this does not answer the request then write again at ozon@btl.net and ask
specifically for the necessary data.

Respectfully
Natalia Andrews
Climatological Section
N.M.S.

 

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From snkm at btl.net Tue Aug 7 21:01:56 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Steam reforming in "today's" news
Message-ID: <3.0.32.20010807180404.009c6c30@wgs1.btl.net>

 

OK -- they do not use the words steam reforming -- but rather "Gasoline
Processor"

"The processor uses gasoline as a fuel to create a high-quality stream of
hydrogen that powers a fuel cell."

But it is steam reforming of gasoline -- that means it can work with
alcohol -- and probably pyrolysis oils -- as well as so many other fuels.

"Together with GM, we have been able to distinguish ourselves as leaders in
the fields of hydrocarbon processors and fuel cells."

Biomass is "hydrocarbons" -- less we forget! Keep ignoring steam
reformation of biomasses -- see where it gets you -- right up their with
the "Flat world Society".

If you take wood chips -- mix with water (or soak for a week or two) --
blender till emulsified -- feed it to a "processor" --

Are we going to ignore multi-millions of research dollars in steam
reforming just because we like partial combustion gasification??

Tom T and Doug W. -- you going to let this technology slip by you??

"We've addressed an important technical challenge and accomplished what
others thought wasn't possible," said Lawrence Burns, GM vice president for
Research & Development and Planning, in announcing the development here
today. "Consumers want practical solutions."

OK guys -- so now it "works" -- right??

Or ---

Jean-Marie Bourdaire of France's oil giant TotalFinaElf said, "If the big
oil and gas companies are like the dinosaur diplodicus, they will not
evolve but disappear. But it is difficult for the big oil industry to adapt."

Substitute "partial combustion gasifiers" for "big oil" in the above???

Peter Singfield / Belize

*********************************

GM And Exxon Mobil Collaboration

Develops Gasoline Processor

For Fuel Cell Vehicles

General Motors Corporation and Exxon Mobil Corporation announced recently
that they have developed a highly-efficient gasoline fuel processor for
fuel cell vehicles. The companies said that the processor is a major
breakthrough that will lead to greatly reduced emissions and improved fuel
economy. GM plans a vehicle demonstration using this technology within 18
months.

The processor uses gasoline as a fuel to create a high-quality stream of
hydrogen that powers a fuel cell. For consumers this means they will be
able to fuel these new vehicles the same way they fuel their present cars.
GM researchers and engineers believe that the gasoline processor is a key
to fuel cell production this decade.

"The gasoline processor could be the bridge between today's conventional
vehicles and tomorrow's hydrogen fuel cell vehicles," said Harry J. Pearce,
GM vice chairman. "While we view hydrogen as the future fuel for automotive
applications, we have significant commercial challenges, such as designing
and building a large number of hydrogen refueling stations, developing
feasible on-board fuel tanks and agreeing to industry-wide specifications."

GM and ExxonMobil said that the results of a three-year collaborative
research program have allowed GM and ExxonMobil engineers to design,
develop, build and run a gasoline processor that exceeds 80 percent
efficiency. By the end of this year, GM will demonstrate in a laboratory an
integrated system with an advanced version of this processor and a GM fuel
cell stack producing 25 kW.

GM selected the 25 kW system as a learning platform. The 25 kW system
begins to approach the overall efficiency requirements for automotive use
and will foster development of future automotive and stationary fuel cell
systems. Peak fuel cell system efficiency is expected to achieve nearly 40
percent in this early generation design. As a reference, this results in
nearly twice the efficiency of today's vehicles over a typical drive cycle.
The system will integrate GM's proprietary designs in gasoline processing
and fuel cell stacks.

"We've addressed an important technical challenge and accomplished what
others thought wasn't possible," said Lawrence D. Burns, GM vice president
for Research & Development and Planning, in announcing the development here
today. "Consumers want practical solutions. Fuel cells based on gasoline
make use of an existing infrastructure, and mean that cleaner, more
efficient vehicles can be in consumers' hands within the next 10 years.
This breakthrough demonstrates the power of collaboration between the
petroleum and auto industries."

"Together with GM, we have been able to distinguish ourselves as leaders in
the fields of hydrocarbon processors and fuel cells. This is a direct
result of combining the unique capabilities of the petroleum and automotive
industries. Continuing to improve the performance of hydrocarbons in
vehicle transportation systems is one of ExxonMobil's major business
strategies and priorities", said Bill Innes, president of ExxonMobil
Research and Engineering Company.

********And*********

Burns said GM and ExxonMobil had developed a gas-to-hydrogen converter that
put 80 percent of the hydrogen it generated into the fuel cell. With such a
converter, Burns said GM could build a fuel cell vehicle that used 40
percent of the energy in gasoline, almost double what a typical car does
today in average driving.

One problem with fuel cells is that they produce and use water - a
difficulty for vehicles used in sub-freezing temperatures. Burns said GM
had developed fuel cells that power up in 20 seconds at minus 4 degrees,
and reach full power in 60 seconds at minus 22 degrees.

"We've addressed an important technical challenge and accomplished what
others thought wasn't possible," said Lawrence Burns, GM vice president for
Research & Development and Planning, in announcing the development here
today. "Consumers want practical solutions."

"Fuel cells based on gasoline make use of an existing infrastructure, and
mean that cleaner, more efficient vehicles can be in consumers' hands
within the next 10 years. This breakthrough demonstrates the power of
collaboration between the petroleum and auto industries," said Burns.

Jean-Marie Bourdaire of France's oil giant TotalFinaElf said, "If the big
oil and gas companies are like the dinosaur diplodicus, they will not
evolve but disappear. But it is difficult for the big oil industry to adapt."

 

 





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From snkm at btl.net Tue Aug 7 21:43:41 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Steam reforming in "today's" news (part 2)
Message-ID: <3.0.32.20010807193438.008dd220@wgs1.btl.net>

 

OK -- they do not use the words steam reforming -- but rather "Gasoline
Processor"

"The processor uses gasoline as a fuel to create a high-quality stream of
hydrogen that powers a fuel cell."

You can see a flow diagram -- pretty obvious -- at:

http://a1008.g.akamai.net/7/1008/5509/938066099/autoweb.com.au/autonews/imag
es/gmh9902181ahi.jpg

Notice the catalytic burner loop --

Hot gasses from the fuel cell have their heat recycled -- and gasoline is
used to fuel the endothermic (highly!!) steam reformation process.

Also -- notice how they recycle the H20 from combustion!!

The reformer is insulated -- and kept at working temperature by the
catalytic burner -- there is no lost heat!!

There is no combustion or partial combustion either!!

If you liquify biomass and pump it through that diagram -- it would work --
but where to get the ash out?

Surely -- that is not the end of the world to figure.

They plan to offer these as "power" plants before they get them into cars
-- interesting -- very interesting. 50 kw size -- hey -- perfect!! 20 units
make a meg!

But one thing folks -- this is a gasification topic -- like it or not!

Evolve or face extinction!

Surely the wood burning car guys are facing extinction ---

This system should work -- as is -- with bio-oils from pyrolization -- and
keep the charcoal -- you could even pass that through the system -- in a
thick water slurry.

Potentials are huge here folks -- with many millions of these devices
popping up in the next few years -- hard to keep "ignoring" this "new"
technology.

That reformer device looks easy to build in ones garage. you could even
replace the catalytic burner with a thermal gasifier -- probably "split"
output (like they are doing with the gasoline) -- except what to do with
all the N2??

Probably simpler to batch "steam" reform solid biomass -- using some of the
product gas to feed the catalytic burner.

They'll have multi-meg units for power plants in no time -- probably
running on alcohol.

One of the best ways not to have nitrogen -- short of using pure O2 -- is
use steam reforming to convert your biomass hydrocarbons to gas.

Peter Singfield / Belize

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From snkm at btl.net Tue Aug 7 23:43:55 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Steam reforming in "today's" news (part 3)
Message-ID: <3.0.32.20010807213704.008d05b0@wgs1.btl.net>

 

A research partnership for the fuel infrastructure

Two years ago, Opel and GM entered into a research partnership with the oil
company Exxon/Esso to develop and make available suitable fuels for
fuel-cell cars. The main emphasis has been on producing a fuel that will
produce low CO2 emissions and creating a comprehensive supply network. Fuel
cells can use a wide range of energy carriers. In addition to methanol,
which is obtained from natural gas, a resource of which there is a
plentiful supply (for the foreseeable future), modified petrol with a low
carbon content and synthetic fuels are also suitable.

*********************

And guess how they make methanol from natural gas!! Yup -- steam reforming!

Hmmm -- two stage "reforming" of biomass -- first is production of a
cleaned methane -- then second reforming -- methanol.

Why?? Because reforming biomasses to methane is a lower temperature
reaction -- which comes in handy when working with a crude fuel source.
Keeps costs down. Large reformer -- physically -- required -- probably
batch mode.

Further -- steam reforming methane (natural gas) to methanol is an
off-the-shelf device. Very small, compact and continuous. (Comparatively)

Peter Singfield / Belize

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From graeme at powerlink.co.nz Wed Aug 8 04:49:01 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Re: Producer Gas Engine Oil and Soot
Message-ID: <001801c11fe6$898023a0$109736d2@graeme>

Producer Gas Engine Oil and Soot

Dear Colleagues

As this subject is relevant and of interest to readers of this list, I dug
into the Fluidyne files for the following contribution.

 

From arnt at c2i.net Wed Aug 8 06:59:19 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:34 2004
Subject: GAS-L: Process drying for gasifier fuel conditioning
Message-ID: <3B711564.75BB832C@c2i.net>

On Mon, 06 Aug 2001 18:38:10 -0500, Peter Singfield <snkm@btl.net> wrote
in <3.0.32.20010806183656.0094e940@wgs1.btl.net>:

>
> Hi Gavin --
>
> Last time we chatted was regarding Ormat --
>
> At 04:59 PM 8/6/2001 +0100, you wrote:
> >Peter,
> >Are you serious in wanting a quote for a 500kg/hr (at 20%wb) output biomass
> >chip dryer?
>
> I am serious about establishing costs for process drying wood chips and
> bagasse.
>
> Both at around the 55% humidity level in -- to 20% or less out.
> Gasification becomes highly attractive if a reliable, proven and economic
> solution to this single problem is at hand.
>
> >
> >Do you have a potential fuel source- more biomass, waste heat? If so how
> >much at what temperature.
>
> Yes -- there will always be a sufficient amount of waste heat available. If
> flue gas from boiler/furnace -- say 450 F minimum.
>
> If from IC engine exhaust -- well -- I am at loss. Hopefully Tom T can
> supply that information??
>
> What I need from you would be the amount of heat required by your device to
> dry from 55% to 20% (or less) humidity from varying delta T's. But what we
> all want to know about now is drying for a gasifier to IC engine power
> plant. Say hot side at 800F (a guess at engine exhaust temperature) for IC.
> But also -- there is a large amount of heat available from the general
> cooling system of the engine -- probably around 200F -- which can also be
> utilized easily.
>
> I remember Arnt and I working it all out a few years back. Arnt -- do you
> still have those figures available?? These also included heat from cooling

..find my old #'s at http://skyboom.com/arnt/

..update of a dead pellet link:
http://www.ivar.rl.no/IDybden/avlop/analyse.biopellets.cfm

> gas product exiting the gasifier to a reasonable temperature entering
> engine manifold.
>
> >Do you want batch feed or continuous operation.
>
> I would prefer continuous.
>
> >
> >What temperature and humidity (average) do you get through the rainy season,
>
> Have emailed our local weather office -- but if you have any tropical data
> at hand -- just apply that figure. (I'd guess at around 86% plus at 90 F)
>
> >How much dry material do you want in your buffer store?
>
> On a continuous system -- I would rather keep that low. Say 8 hours -- so
> for a 500 kg example -- that would be 4000 kg.
>
> >
> >If you can answer these questions I can give you a price a FOB price for
> >guaranteed and demonstrated technology, simple, reliable and available now.
> >
> >You are right - most people haven't considered fuel conditioning- but I
> >have!!
>
> This is incredible Gavin!! You just know a lot of people on this list will
> be interested -- so give it your best and come up with a figure.
>
> Also -- how big do you go up to?
>
> 3 ton per hour (6000 lbs)???
>
>
> Peter Singfield / Belize

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From Gavin at roseplac.worldonline.co.uk Wed Aug 8 07:33:20 2001
From: Gavin at roseplac.worldonline.co.uk (Gavin Gulliver-Goodall)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Lambda Sensors- update
Message-ID: <MABBJLGAAFJBOBCKKPMGEEDKCDAA.Gavin@roseplac.worldonline.co.uk>

Following from the thread last month:

Regarding the bosch lambda sensor:
Reka boilers of Denmark use the sensor for secondary ar control and include
a flue oxygen readout as part of their control package.
They use the Bosch sensor and a transmitter which gives a linear 4-20mA
output. This transmitter has the following markings
HzT
Zr
HE9801
It uses a standard 8 pin DIN socket and has a 340V/120V input and various
user selectable outputs.

I have not yet managed to locate the manufacturer or get a price for it.

REKA denmark telephone number is:
+45 986 24011
Fax +45 986 24071

Gavin Gulliver-Goodall
3G Energi
Scotland

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From snkm at btl.net Wed Aug 8 11:03:48 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: "Waste" heat numbers on Gasifier to IC engine "power"
Message-ID: <3.0.32.20010808085802.0097e270@wgs1.btl.net>

 

Thanks Arnt -- I'll go get it and put it in a safe place --

Peter

>
>..find my old #'s at http://skyboom.com/arnt/
>
>..update of a dead pellet link:
>http://www.ivar.rl.no/IDybden/avlop/analyse.biopellets.cfm
>

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From snkm at btl.net Wed Aug 8 12:04:43 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: "Waste" heat numbers on Gasifier to IC engine "power"
Message-ID: <3.0.32.20010808092851.008ed350@wgs1.btl.net>

 

Hello again Arnt -- you would not happen to have an exact Url??

After downloading everything even close to the concept -- at your ref site
-- nada!

To remind you what numbers --

Waste heat lost in cooling product gas.

Waste heat lost in cooling engine

Waste heat lost in exhaust pipe

These are all available "waste" heats that can be recovered for fuel drying.

As in:

Total heat value of fuel in --

Total value of electrical power out --

Total amount of heats -- and at what temperatures -- that can be recovered
for fuel drying.

Guess I have to work it all out again?

It fascinates me that this kind of extremely basic information so important
to a real time gasification project is not up there -- all over the place.

Gasifier makers really hide such details -- but why?? Smells like a con-job!!

Best we forget the whole thing and move out of gasification to IC engine
power plants??? Is that the message here??

Peter Singfield / Belize

****************previous message******

Thanks Arnt -- I'll go get it and put it in a safe place --

Peter

>
>..find my old #'s at http://skyboom.com/arnt/
>
>..update of a dead pellet link:
>http://www.ivar.rl.no/IDybden/avlop/analyse.biopellets.cfm
>

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From Gavin at roseplac.worldonline.co.uk Wed Aug 8 12:41:03 2001
From: Gavin at roseplac.worldonline.co.uk (Gavin Gulliver-Goodall)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Process drying for gasifier fuel conditioning
In-Reply-To: <3.0.32.20010806183656.0094e940@wgs1.btl.net>
Message-ID: <MABBJLGAAFJBOBCKKPMGKEDMCDAA.Gavin@roseplac.worldonline.co.uk>

Ok Peter,
First things first
Scenario 1)
0.5 tonnes per hour output at 20%wb
Input 55%wb 0.926 tonnes per hour gross input

Drying air heated to 90Deg C (194F)

Energy input: Heat 390kW
Fan Motor about 10kW
Energy for plant operation say 5kW

Scenario 2)
3 tonnes per hour output
5.5tonnes per hour input

Drying air heated to 90 deg C
Energy input Heat 2.35MW
Fan Motor about 70kW
Energy for plant operation say 7kW

Both assuming your mean summer ambient conditions and 85% plant availability
28.8C 74%rh

For scenario 2 a ballpark figure for FOB from a UK port would be GBP 250,000
depending on the handling conveyors required to fit in with your process
system

We have a demonstration plant of this scale in the UK.

For scenario 1 a batch system might be more attractive, either way, I would
have to go to the manufacturing engineers for accurate costings.
I hope this is useful and will look forward to commercial enquiries!

Regards

Gavin Gulliver-Goodall
3G Energi
Scotland

-----Original Message-----
From: Peter Singfield [mailto:snkm@btl.net]
Sent: Tuesday, August 07, 2001 0:38
To: gasification@crest.org
Subject: GAS-L: Process drying for gasifier fuel conditioning

Hi Gavin --

Last time we chatted was regarding Ormat --

At 04:59 PM 8/6/2001 +0100, you wrote:
>Peter,
>Are you serious in wanting a quote for a 500kg/hr (at 20%wb) output biomass
>chip dryer?

I am serious about establishing costs for process drying wood chips and
bagasse.

Both at around the 55% humidity level in -- to 20% or less out.
Gasification becomes highly attractive if a reliable, proven and economic
solution to this single problem is at hand.

>
>Do you have a potential fuel source- more biomass, waste heat? If so how
>much at what temperature.

Yes -- there will always be a sufficient amount of waste heat available. If
flue gas from boiler/furnace -- say 450 F minimum.

If from IC engine exhaust -- well -- I am at loss. Hopefully Tom T can
supply that information??

What I need from you would be the amount of heat required by your device to
dry from 55% to 20% (or less) humidity from varying delta T's. But what we
all want to know about now is drying for a gasifier to IC engine power
plant. Say hot side at 800F (a guess at engine exhaust temperature) for IC.
But also -- there is a large amount of heat available from the general
cooling system of the engine -- probably around 200F -- which can also be
utilized easily.

I remember Arnt and I working it all out a few years back. Arnt -- do you
still have those figures available?? These also included heat from cooling
gas product exiting the gasifier to a reasonable temperature entering
engine manifold.

>Do you want batch feed or continuous operation.

I would prefer continuous.

>
>What temperature and humidity (average) do you get through the rainy
season,

Have emailed our local weather office -- but if you have any tropical data
at hand -- just apply that figure. (I'd guess at around 86% plus at 90 F)

>How much dry material do you want in your buffer store?

On a continuous system -- I would rather keep that low. Say 8 hours -- so
for a 500 kg example -- that would be 4000 kg.

>
>If you can answer these questions I can give you a price a FOB price for
>guaranteed and demonstrated technology, simple, reliable and available now.
>
>You are right - most people haven't considered fuel conditioning- but I
>have!!

This is incredible Gavin!! You just know a lot of people on this list will
be interested -- so give it your best and come up with a figure.

Also -- how big do you go up to?

3 ton per hour (6000 lbs)???

Peter Singfield / Belize

>Kind regards
>
>Gavin Gulliver- Goodall
>3G Energi
>St.Boswells
>Melrose
>UK

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From cpeacocke at care.demon.co.uk Wed Aug 8 15:37:49 2001
From: cpeacocke at care.demon.co.uk (Cordner Peacocke)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: IPPC and authorisation
Message-ID: <3.0.5.32.20010808203034.01145de0@pop3.demon.co.uk>

Dear Technology Providers

Following on from my original post on IPPC and answering some queries as I
go. Some of this will be familiar to those already in the business, but
legislation and compliance issues are changing all the time and apply to,
''green" technologies. There are several reasons why I raised the issue of
IPPC and authorisation:

º I have found that the authorising authority are using technical guidance
derived from notes prepared over 25 years ago with no updates since then.
More ''modern'' systems are being compared with previously less
environmentally compliant technologies, to the detriment of present
technology providers. This lack of technical knowledge by the authorising
authority has led to increased costs and lower acceptability and reduced
expectancy of current technology. Combustion they understand - pyrolysis
and gasification is a mystery. Education of the relevant agencies is a
time consuming matter - and costly.
º Different regions in the UK interpret the regulations in different ways,
meaning that the location is vital in some cases for approval - or not.
One area requires authorisation for a 150 kWe gasifier, another says no it
is not required.
º In theory, there is no minimal throughput for a process to require IPPC
approval, therefore all systems including lab scale should be seeking
approval. In reality the Environment Agency does not have the capability
to keep up with all the laboratory units unless they go around evry
university etc. asking.
º Can anyone actually provide ''real'' data on the cost of authorisation
and what fraction of the overall electricity production cost it represents?
My estimate for the UK is £20,000-30,000, depending on site conditions and
available data. Obviously, this is a disproportionate cost for a
small-scale system. If you can get the end user of the technology to bear
the cost - all the better!

For those interested in the typically emission limits to air which will
have to be met for your pyrolysis of gasification process in the UK. All
values in mg/Nm3.

Particulate matter: 25
Sulphur dioxide: 300
Oxides of nitrogen: 500
Carbon monoxide: 550
Hydrogen chloride: 60
Total volatile organic compounds: 20
Visible smoke: none

I don't even want to get into all the other EU Directives that have to be
complied with for emissions to land, water, etc..

In the UK, those companies seeking IPPC for pyrolysis and gasification are
being used as ''guinea pigs'' and this is a costly process leading to
significant time delays, eating into budget contingencies significantly.
We are now in the UK in the process of discussing the Renewables Obligation
Order which will establish the basis of a framework for supporting
Renewables Obligation Certificates [ROC] from generators. It is proposed
that power suppliers not supplying renewable electricity [at 10 % output]
will ''buyout'' electricity at £30/MWh, which is a small price to pay
compared to the current electricity generation cost from biomass
gasification under NFFO-3 of over £80/MWh. Although the government
recognises there will some additional costs in being able to demonstrate
the electricity generated is ''green'', no mention is made of the actual
licensing costs and compliance with national emissions legislation, which
will significantly disadvantage small-scale producers. By small-scale, I'm
arbitrarily setting this at 1-2 MWe.

Can anyone in the EU on this list actually confirm they are applying for
IPPC, now, or in the near future, or have an IPPC approved process? If a
process is approved, it would make life easier for those seeking approval
in other countries, as it could be referred to as a similar [in some cases]
process.

I would really like to hear form those companies who can put their hands up
and say, ''Yes, we have made commercial sales of gasifiers and you can go
and see it at Location XX etc.'' I do of course know of a lot on ongoing
activities around the world, but I would also be interested to know who has
IPC or IPPC approval either in the UK or EU. Details on a postcard [or
publication] please. Exisitng installations have a significant lead time
to switch over to IPPC.

Whether individual member states are willing to enforce IPPC and other
environmental legislation is of dependent on the resources the respective
government is prepared to assign to the area.

With regards to Peter's comments on downdrafts requiring perfect feedstock
and conditions for operation, I don't agree fully. In my work with Biomass
Eng. Ltd. we have used some quite poorly sized material [twigs, chunks and
chips] in a downdraft and it has worked extremely well.

With regards to cheap filtration options, apart from the by-product char,
Martezo use/used wet wood chips to filter the dirty gas. Martezo have some
of the longest operational experience [over 30 years], but you need to
visit the former staff members to get details. The installed cost is high
and they have quite specific feedstock requirements. The size of the
filters and the associated health and safety problems of handling tar laden
wet wood are horrendous.

With regards to the comments made on low tar levels, the level produced by
the gasifier will depend on its configuration and then the tar
removal/destruction system used. One point was raised previously about
size range for gasifiers and these charts for expected ranges for the
technologies are available, with the general trend that increasing power
output leads to increasing tar output from the gasifier.

Comments appreciated.

PS also interested in any developments on cheap lambda sensors etc. for O2.

Cordner

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From arnt at c2i.net Wed Aug 8 15:58:57 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: "Waste" heat numbers on Gasifier to IC engine "power"
Message-ID: <3B7193E5.87D68030@c2i.net>

On Wed, 08 Aug 2001 08:58:10 -0500,
Peter Singfield <snkm@btl.net> wrote in
<3.0.32.20010808085802.0097e270@wgs1.btl.net>:
>
> ****************previous message******
>
> Thanks Arnt -- I'll go get it and put it in a safe place --
>
> Peter
>
> >
> >..find my old #'s at http://skyboom.com/arnt/
> >
> >..update of a dead pellet link:
> >http://www.ivar.rl.no/IDybden/avlop/analyse.biopellets.cfm
> >

On Wed, 08 Aug 2001 09:59:02 -0500,
Peter Singfield <snkm@btl.net> wrote in
<3.0.32.20010808092851.008ed350@wgs1.btl.net>:

..****now this message where it belongs. ;-)****
>
> Hello again Arnt -- you would not happen to have an exact Url??

..when I get around to update it. A few dead links... at the bottom of
http://www.skyboom.com/arnt/norsk.html
...are lost from the site...
..I'll advice you guys of the replacements of these:
http://skyboom.com/arnt/kragas2.xls
http://skyboom.com/arnt/selefio.xls
http://skyboom.com/arnt/solheim.xls

...open these in any spreadsheat program that
can read Microsoft Excel v 5.0 xls files.

..these spreadsheat programs include:
the bulky multiplatform Staroffice 5.1 or better (ob),
http://www.sun.com/products/staroffice/5.2/
http://www.OpenOffice.com
http://www.gnome.org/gnome-office/gnumeric.shtml
Gnumeric 0.54 ob or KSpread 1.0
http://www.koffice.org/kspread/ and a lightweight
newcomer, http://www.software602.com/

> After downloading everything even close to the concept -- at your ref
site
> -- nada!

..you want to put your own numbers into my math models, which I will
believe buggy unless someone proves me wrong in that assesment.

..I will convert the model spreadsheet format into an open
source format that can be read straight from a web browser.
And of course I welcome bug reports.

..my spreadsheet model attempts to model a process train made up from
a gasifier of my design, surrounded by standard equipment rigged not
too creatively, to help it run profitably, in, say, San Diego, Calif.,
producing electricity and district heat or steam, from various fuels.

..the numbers in my model are very conservative
guestimates, some comes from vendor litterature.
Includes your wish list below.

> To remind you what numbers --
>
> Waste heat lost in cooling product gas.
>
> Waste heat lost in cooling engine
>
> Waste heat lost in exhaust pipe
>
> These are all available "waste" heats that can be recovered for fuel
drying.
>
> As in:
>
> Total heat value of fuel in --
>
> Total value of electrical power out --
>
> Total amount of heats -- and at what temperatures -- that can be
recovered
> for fuel drying.
>
> Guess I have to work it all out again?

..yup. Feel free to try out my model for all those.
I prefer constructive critisism on what should
change, rather than cotton wall talk. ;-)

..also, last year you mentioned you did your modelling
in a database. This may be a better way to go about
it, as a database can serve web browser requests
"asking gasifier math model questions".

> It fascinates me that this kind of extremely basic information so
important
> to a real time gasification project is not up there -- all over the
place.
>
> Gasifier makers really hide such details -- but why?? Smells like a
con-job!!

..in my case, a succesful cotton wall.

> Best we forget the whole thing and move out of gasification to IC
engine
> power plants??? Is that the message here??
>
> Peter Singfield / Belize

..chances are you may find my gasifier do some steam reforming
as well... ;-)

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From arnt at c2i.net Wed Aug 8 23:43:20 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: "Waste" heat numbers on Gasifier to IC engine "power"
Message-ID: <3B7200BD.6F47D1F6@c2i.net>

On Wed, 08 Aug 2001 21:32:53 +0200, Arnt Karlsen <arnt@c2i.net> wrote in
<3B7193E5.87D68030@c2i.net>:

> On Wed, 08 Aug 2001 09:59:02 -0500,
> Peter Singfield <snkm@btl.net> wrote in
> <3.0.32.20010808092851.008ed350@wgs1.btl.net>:
>
> ..****now this message where it belongs. ;-)****
> >
> > Hello again Arnt -- you would not happen to have an exact Url??
>
> ..when I get around to update it. A few dead links... at the bottom of
> http://www.skyboom.com/arnt/
> ...are lost from the site...

..updated: find my old #'s: http://home.c2i.net/arnt/gas/

..I announce the replacements:
http://home.c2i.net/arnt/gas/math-models.tgz
92975 Aug 9 02:15 math-models.tgz, and expands to:
40960 Aug 19 1999 kragas2.xls, models market potensials
109056 Aug 19 1999 selefio.xls, old math model with base data
125952 Aug 19 1999 solheim.xls, another old math model with base
data for firing wood chips.

> ...open these in any spreadsheat program that
> can read Microsoft Excel v 5.0 xls files.
>
> ..these spreadsheat programs include:
> the bulky multiplatform Staroffice 5.1 or better (ob),
> http://www.sun.com/products/staroffice/5.2/
> http://www.OpenOffice.com
> http://www.gnome.org/gnome-office/gnumeric.shtml
> Gnumeric 0.54 ob or KSpread 1.0
> http://www.koffice.org/kspread/ and a lightweight
> newcomer, http://www.software602.com/


> ..you want to put your own numbers into my math models, which I will
> believe buggy unless someone proves me wrong in that assesment.
>
> ..I will convert the model spreadsheet format into an open
> source format that can be read straight from a web browser.
> And of course I welcome bug reports.
>
> ..my spreadsheet model attempts to model a process train made up from
> a gasifier of my design, surrounded by standard equipment rigged not
> too creatively, to help it run profitably, in, say, San Diego, Calif.,
> producing electricity and district heat or steam, from various fuels.
>
> ..the numbers in my model are very conservative
> guestimates, some comes from vendor litterature.
> Includes your wish list below.
>
>
> > To remind you what numbers --
> >
> > Waste heat lost in cooling product gas.
> >
> > Waste heat lost in cooling engine
> >
> > Waste heat lost in exhaust pipe
> >
> > These are all available "waste" heats that can be recovered for fuel
> drying.
> >
> > As in:
> >
> > Total heat value of fuel in --
> >
> > Total value of electrical power out --
> >
> > Total amount of heats -- and at what temperatures -- that can be
> recovered
> > for fuel drying.
> >
> > Guess I have to work it all out again?
>
> ..yup. Feel free to try out my models for all those.
> I prefer constructive critisism on what should
> change, rather than cotton wall talk. ;-)
>
> ..also, last year you mentioned you did your modelling
> in a database. This may be a better way to go about
> it, as a database can serve web browser requests
> "asking gasifier math model questions".
>
> > It fascinates me that this kind of extremely basic information so
> important
> > to a real time gasification project is not up there -- all over the
> place.
> >
> > Gasifier makers really hide such details -- but why?? Smells like a
> con-job!!
>
> ..in my case, a succesful cotton wall.
>
> > Best we forget the whole thing and move out of gasification to IC
> engine
> > power plants??? Is that the message here??
> >
> > Peter Singfield / Belize
>
> ..chances are you may find my gasifier do some steam reforming
> as well... ;-)

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From graeme at powerlink.co.nz Thu Aug 9 01:08:51 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Of no interest
Message-ID: <00bb01c12090$ee2b9e60$5a9436d2@graeme>

Dear Peter and Colleagues

At the risk of keeping those many people waiting who have written, I do find
it necessary to make comment after referring to Tom T and myself in regard
to "your interests".

Gasification may have been a dinosaur, but in the energy crisis of the 70s
evolved into a whole species of birds. Unfortunately the bird breeders
couldn't tell a dead duck from a turkey, but one or two did sort the ganders
from the geese.

Now I have stopped feeding mine corn cobs, it looks like new food of
briquetted wastes from the end of the food chain is going to result in one
or two golden eggs.

Being broke and surrounded with need and opportunity in Belieze, is no
different to me in New Zealand. I still work three days a week in my clinic
fixing bent knees, frozen shoulders etc. Just to keep going until the "eggs"
arrive.

Whilst you continually implore us to make hydrogen with steam and biomass,
maybe its because the work of Convertech here in New Zealand isn't known to
you. Its high pressure steam, uses all sorts of wet biomass and is a
bottomless pit in its consumption of money to get it into the market.

Hydrogen is the future fuel, but its manufacture will have to evolve away
from the crude processes in existence at the moment. I have said many times
that this is the direction that attracts my interest, but it is still too
early to share details.

I still haven't finished with gasifiers yet, and need some eggs to fill the
pantry.

Where is all the collated information you ask? Well it could be that it took
this manufacturer a lot of time to collect, then put it into a useable
format to suit what we are doing, or I should say what we have done.

You do raise a point though that you cannot do much if someone doesn't share
the information, no matter what the effort or cost. So in order for you to
sort out the rubbish from the gems of wisdom you offer this forum, I'll dig
out the tables for biomass and engines, and put them on the Fluidyne Archive
www.fluidynenz.250x.com

This will take a few days, as Graeme has his own web pages and interest to
maintain, and like yourself, gasification isn't his interest!

Regards
Doug Williams
Fluidyne Gasification.

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From kenboak at stirlingservice.freeserve.co.uk Sat Aug 11 12:24:32 2001
From: kenboak at stirlingservice.freeserve.co.uk (Ken Boak)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: RICT Turbine Text
Message-ID: <00ba01c12281$e3e75a00$86b7883e@boakk>

Here is some accompanying text to go with the RICT turbine pictures - this
could be a major new prime mover with applications in all areas including
power generation, CHP and hybrid cars. Its power to weight ratio allows
some pretty exciting aeronautical applications too - (personal jump-jet
back-pack?. With multifuel capability, tolerance to low grade, dirty fuels
etc - The "shirt" is really going to hit the fan!

www.geocities.com/wastewatts/RICT1.jpg and

www.geocities.com/wastewatts/RICT2.jpg

Taken From IEE Journal July 2001 and abridged edited for compactness.

but see also www.numerics.co.uk

regards,

 

Ken Boak

 

The RICT

The engine is called a rotary internal combustion turbine RICT. As the name
implies the RICT follows some of the design features of the conventional gas
turbine. Air is drawn into the air-intake and compressed by 2 impeller based
compression stages. A torroidal inter-cooler, positioned between the 2 stage
compressor and the engine core keeps the air temperature below the
spontaneous ignition point.

Petrol is mixed with the cooled, high pressure air, and the fuel air mixture
is delivered to the twin combustion chambers, housed in the stator
assemblies. Following spark ignition, the gaseous products of combustion
expand into the twin first rotor chambers, imparting tangential impulses to
the rotor. As the rotor turns, hot gases from the combustion chambers are
fed, progressively, into the second, third and higher order rotor chambers ,
which in turn feed the gases into the stator chambers.

Heap calls this the "n^2" effect as the number of impulses goes up with the
square of the number of expansion chambers. The size of these successive
rotor and stator chambers is increased to compensate for the progressive
fall in the pressure of the expanding gases, so that effectively the
tangential impulsive forces sustaining the movement of the rotor remain
uniform. This is the exact parallel of the increase in the size of the
impeller blade encountered in moving from the high to low pressure end of a
conventional gas turbine (although the geometry exploits the circumference
of the rotor rather than along the axis of the turbine -Ed.Note)

The RICT thus combines the high pressure virtues of an internal combustion
engine with the multiple power strokes of the gas turbine - the basis for
the engines predicted extraordinary efficiency and power. It should however
be relatively cheap to manufacture, having just one primary rotating part,
as opposed to multiple impeller blades required for a steam turbine.

The rotor is cooled by the passing air - component flows of which also cool
the stator and the upstream inter-cooler through a series of ventricles.
This rotor cooling air along with the stator cooling air is then used to
drive an "assistance turbine" (Ed. basically an exhaust gas turbine stage
mounted on the same shaft) providing the additional energy recovery stage
to boost the efficiency of the RICT by up to 10%, taking the predicted
figure up to 40% for the first prototype, the same as the diesel engine.
(But at a significantly better power to weight ratio - Ed.)

The engine overcomes the sealing problem of the Wankel, by the simple
expedient of dispensing with the seals altogether. Instead, micrometer
adjusters, activated by a feedback control mechanism. move the stators
relative to the rotor to retain the optimum rotor-stator separation,
irrespective of the operating state (temperature? rpm?) of the engine.

Variations.

By adding a further compressor stage, a compression ignition variant could
be produced - effectively a diesel turbine in other words. The physics
suggest that the power of the diesel RICT would be around half that of the
spark ignition variant of similar size, but to compensate it could be
expected to be 10% to 20% more efficient - giving overall efficiency levels
of 50% to 60%. Furthermore, in contrast to a conventional reciprocating
diesel - this engine would be virtually vibration free.

By injecting water vapour into the combustion gases, up to 15%, would
produce a massive increase in gas pressure. More than 15% saturation douses
the combustion process. In the RICT, water vapour can be introduced into
the rotor and stator chambers, while avoiding the combustion chamber. In
this way the saturation can be increased to 100%, without the risk of
dousing combustion. Estimates show that this would double the RICTs power to
weight ratio and effectively produce a rotary internal combustion steam
turbine.

Applications.

With its high efficiency, abundant torque, fuel flexibility and capability
to scale up and down, Heap believes that as a prime mover, the RICT is
potentially applicable over a huge range of applications, electricity
generation, CHP and all forms of transport, including road rail sea and air.
It would also be well suited to the more specialist needs of military
vehicles. With its extraordinary power to weight ratio, similar to that of a
Rolls Royce Pegasus engine - used in the Harrier jump jets, you could mount
a ducted fan on the shaft and have the basis for a vertical take off family
car.

Eds. Notes

This is a very interesting prime mover combining the benefits of rotary
motion, with the exploitation of the circumferential geometry to provide
efficient multistage expansion.

The heat-source need not be internal combustion, and it may well benefit
from an external heat source applied to the cooling fins of the stator, and
allow the injected water to be flashed to steam in the combustion chamber.
The fins around the additional stages would also be heated, allowing the
steam to achieve reheat, between stages.

The water vapour could in fact be derived from the combustion of the fuel -
e.g. natural gas, or from biomass containing a high moisture content.

By applying this prime mover to the output of a wood or biomass gasification
unit, you could gasify and dispose of low grade fuels such as domestic
waste, agricultural waste or even sewerage sludge.

Although the rotor profiles look a difficult shape to achieve by machining,
the rotor could always be built up from a stack of laser cut stainless steel
laminations, in the same way that the rotor laminations of an ac induction
motor are a welded stack of laminations. Alternatively, investment casting
would allow this rotor shape to be cast directly in stainless steel or
inconel.

When coupled to a high speed brushless alternator and driven by flash steam,
this unit could form the basis of a hybrid flash steam electric vehicle
propulsion system.

 

 

 

 

 

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From kenboak at stirlingservice.freeserve.co.uk Sat Aug 11 12:25:51 2001
From: kenboak at stirlingservice.freeserve.co.uk (Ken Boak)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Fw: [wastewatts] Rotary Internal Combustion turbine
Message-ID: <00be01c12281$ed22f020$86b7883e@boakk>

 

----- Original Message -----
From: Ken Boak <kenboak@stirlingservice.freeserve.co.uk>
To: <TheTeslaTurbineList@yahoogroups.com>; <wastewatts@yahoogroups.com>
Sent: Saturday, August 11, 2001 4:07 PM
Subject: [wastewatts] Rotary Internal Combustion turbine

> Listers and Tesla Turbinites,
>
>
> Just spotted in my IEE Professional Journal, a new Rotary Internal
> combustion turbine (RICT) developed in the UK by a man named Roland Heap.
>
> The design uses a curious design of rotor with a series of wave shaped
> conduits all of decreasing dimensions to work as a series of pressure
> stages.
>
> R. Heap is building a 1.4MW (!!) petrol fired prototype and has won
various
> design awards in the UK.
>
> 2 jpgs showing the profile of the turbine rotor and the overall assembly
> are now on my wastewatts site at
>
> www.geocities.com/wastewatts/RICT1.jpg
>
> (81K)
>
> and
>
>
> www.geocities.com/wastewatts/RICT2.jpg
>
> (51K)
>
> Check Roland Heap's site at
>
> www.numerics.co.uk
>
>
>
> More later when I finish reading the article ;-)
>
>
>
> Ken Boak
>
>
>
>
>
> Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
>
>
>

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From tmiles at trmiles.com Sat Aug 11 15:54:19 2001
From: tmiles at trmiles.com (Tom Miles)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Fw: [wastewatts] Rotary Internal Combustion turbine
In-Reply-To: <00be01c12281$ed22f020$86b7883e@boakk>
Message-ID: <000a01c1229e$c19c2ee0$0401a8c0@mshome.net>

Ken et. al.,

Instead of just throwing information at the list, read the the article
first, then post a thoughtful message along with the URLS.

Thanks

Tom Miles

Thomas R Miles
TR Miles, Technical Consultants
tmiles@trmiles.com
503-292-0107
----- Original Message -----
From: "Ken Boak" <kenboak@stirlingservice.freeserve.co.uk>
To: <gasification@crest.org>
Sent: Saturday, August 11, 2001 9:23 AM
Subject: GAS-L: Fw: [wastewatts] Rotary Internal Combustion turbine

>
> ----- Original Message -----
>> > More later when I finish reading the article ;-)
>

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From LINVENT at aol.com Sat Aug 11 16:06:15 2001
From: LINVENT at aol.com (LINVENT@aol.com)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Fw: [wastewatts] Rotary Internal Combustion turbine
Message-ID: <d2.ab7960f.28a6e97b@aol.com>

 

In a message dated 8/11/01 10:23:53 AM,
kenboak@stirlingservice.freeserve.co.uk writes:

<< www.geocities.com/wastewatts/RICT1.jpg >>

I had a bad nightmare the other night where something like this appeared and
wanted to eat me.
Too bad there isn't more text to read.

Sincerely,
Leland T. Taylor
President
Thermogenics Inc.
7100-2nd St. NW, Albuquerque, New Mexico 87107
phone 505-761-1454 fax 505-761-1456
Attached files are zipped and can be decompressed with <A
HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/ </A>

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From piolenc at mozcom.com Sun Aug 12 04:09:29 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Quality of charcoal "fines?"
Message-ID: <3B76406C.9A9CBA0C@mozcom.com>

Still on the subject of charcoal production from biomass:

My reading tells met that fine particles of carbon are a problem because
they can't be sold directly as fuel and briquetting is expensive and
uncertain. I therefore started looking for industries that prefer fine
particles, and came up with:

printing inks, which need colloidal particles of uniform size

carbon electrodes, which tolerate a wide range of particle sizes
(uniform particles give poorer packing density on sintering, thus
greater porosity) but require low ash content.

So now I'm looking for size distributions of carbon particles from
charcoal-producing gasifiers, and for typical numbers for ash content.
Obviously both are going to vary according to feedstock and process, but
right now I'm trying to get oriented to the order-of-magnitude of those
numbers, not to pin down exact quantities.

If anybody has numbers for any particular plant, feedstock and process,
I would love to know them. Many thanks in advance.

Marc de Piolenc
Iligan, Philippines

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From joacim at ymex.net Sun Aug 12 18:11:25 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Combustion Vs Gasification
In-Reply-To: <3.0.32.20010806085400.008ff500@wgs1.btl.net>
Message-ID: <Pine.LNX.4.10.10108122127070.723-100000@localhost>

 

Odd choice of topic. I thought gasification was a form of combustion.

On Mon, 6 Aug 2001, Peter Singfield wrote:

> Rough rule of thumb -- 1 kg biomass to produce 1 kwh power -- gasifier to
> IC motor. And that is "giving" a lot to the gasifier -- meaning it will
> normally be more than 1 kg biomass to make 1 kwh.

I would rather say it is giving a lot to the IC motor.

>
> But what is not mentioned is that the biomass involved must be 20% or less
> humidity! And of certain physical sizing.

Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water is
2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
theoretical moist level limit for combustion (gaining nothing in exergy) is
rather 800% (of dry weight). Eight times as much water as wood? I can't
even imagine a piece of wood THAT wet.

> The physical sizing is resolved in straight-forward manner -- though for a
> "cost" -- pelletizing -- chipping -- hogging -- etc.
>
> But drying from a "given" 55% "green" to 20% is not straight forward.
>
> We never have discussions at this list regarding "drying" biomasses.

Oh yes we have, several times. Fresh wood is no problem. Using fresh
cucumbers or jellyfish would be difficult though.

Joacim
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From snkm at btl.net Sun Aug 12 19:50:44 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010812174243.00917740@wgs1.btl.net>

At 11:07 PM 8/12/2001 +0100, you wrote:
>Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water is
>2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
>theoretical moist level limit for combustion (gaining nothing in exergy) is
>rather 800% (of dry weight). Eight times as much water as wood? I can't
>even imagine a piece of wood THAT wet.

Yes -- I always mess up when it comes to counting wetness in terms that can
be understood by all.

"Whole" Green wood is slightly over half water -- half wood (55%).

20% as in 20% water and 80% wood per pound of whole wood.

>
>Oh yes we have, several times. Fresh wood is no problem. Using fresh
>cucumbers or jellyfish would be difficult though.
>

You know -- here in the tropics -- put up a tin shed and loosely stack wood
-- dries to 20% in maybe one week or less when to sun shines.

But talk about having 18 tons of biomass to dry every hour -- on the fly --
is another problem. That takes one awful big tin roofed shed. Which -- by
the way -- only dries biomass when the sun shines. Not at night -- not
during heavy overcast -- and not during the rains.

But now -- being as small is beautiful -- and I have two rabbit diesel
engines on the ground -- and would like to run one on wood gas to make just
3.4 kw power (the size of my present old Honda Genset -- converted to run
on Butane gas -- which is very economic here in Belize) --

Am prepared to mount a distributor (all Volks diesel have the "slot" in
place for the gas model distributer) and see no problem with adapting the
injection hole for spark-plug.

Raising the head to lower compression is easy to -- as over head cam is
belt driven.

So --

Should I run this on good charcoal only to avoid all the tar problems? Or
make a copy of Arnt's gasifier in micro size and hope it does produce tar
free gas from 20% whole biomass? All that gas cleaning -- and maintenance
of gas cleaners -- would so love to avoid it.

The advantage to charcoal is three birds with one stone. Moisture
conditioning, fuel size conditioning and less tars.

Have on file the plans for that "Big-Top" -- great charcoal maker.

And if I save the gas from that device during charcoal production -- the
volatiles -- can cook with it.

The point being -- when going small -- easier to convert a motor laying on
the ground than build a refrigerent cycle uniflow engine and boiler.

Peter in Belize

>
>Joacim
>-
>main(){printf(&unix["\021%six\012\0"],(unix)["have"]+"fun"-0x60);}
> -- David Korn
>
>
>-
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>
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>www.webpan.com/BEF
>
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>-
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>http://solstice.crest.org/renewables/biomass-info/
>
>

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From arnt at c2i.net Sun Aug 12 23:02:46 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3B773D43.94F626A6@c2i.net>

On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
in <3.0.32.20010812174243.00917740@wgs1.btl.net>:

> At 11:07 PM 8/12/2001 +0100, you wrote:
> >Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water is
> >2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
> >theoretical moist level limit for combustion (gaining nothing in exergy) is
> >rather 800% (of dry weight). Eight times as much water as wood? I can't
> >even imagine a piece of wood THAT wet.
>
> Yes -- I always mess up when it comes to counting wetness in terms that can
> be understood by all.
>
> "Whole" Green wood is slightly over half water -- half wood (55%).
>
> 20% as in 20% water and 80% wood per pound of whole wood.
>
> >
> >Oh yes we have, several times. Fresh wood is no problem. Using fresh
> >cucumbers or jellyfish would be difficult though.
> >
>
> You know -- here in the tropics -- put up a tin shed and loosely stack wood
> -- dries to 20% in maybe one week or less when to sun shines.
>
> But talk about having 18 tons of biomass to dry every hour -- on the fly --
> is another problem. That takes one awful big tin roofed shed. Which -- by
> the way -- only dries biomass when the sun shines. Not at night -- not
> during heavy overcast -- and not during the rains.
>
> But now -- being as small is beautiful -- and I have two rabbit diesel
> engines on the ground -- and would like to run one on wood gas to make just
> 3.4 kw power (the size of my present old Honda Genset -- converted to run

..these I believe are designed for 10 kW to Dooms Day, and
should do fine anywhere from your idle setting to ~25 kW.
Above that, it time for supercharging and a few mean tricks.

> on Butane gas -- which is very economic here in Belize) --
>
> Am prepared to mount a distributor (all Volks diesel have the "slot" in
> place for the gas model distributer) and see no problem with adapting the
> injection hole for spark-plug.

..do.

> Raising the head to lower compression is easy to -- as over head cam is
> belt driven.

..shoot for a 13.5:1 compression ratio, lower it if you
supercharge. If you start grinding cams, try leaving
the inlet open _long_, as in "way past half way up".
Gives you a variable compression controlled by rpm and
the inlet charge inertia.

..on my mums VW Beetle, 125 rpm idle, _prompt_omph_,
about 100 kts (185km/h) rotation speed, (I caught it,
gut told me _stomp_ the brake, as it started feeling
like aquaplaning on dry asphalt,) and about 25 bikers
tickets, (at 60 km/h I lifted my foot off, and let the
green street light drag racing bikers catch up... and
get caught... ;-) ...and a snapped drive shaft. :-( )


> So --
>
> Should I run this on good charcoal only to avoid all the tar problems? Or
> make a copy of Arnt's gasifier in micro size and hope it does produce tar

..after deciding and tweaking some, you may want to resize
the gasifier's throat and nozzles a few times.
A piece of 3-5' tall 12" dia 1" wall steel pipe should do
fine for my gasifier proper shell, if you want to sneeze it.
For preliminary sizing of the internal trim, chk Gengas or
with me. How much power etc., can/do/may/will you sell?

..when do you build this? ;-)

> free gas from 20% whole biomass? All that gas cleaning -- and maintenance
> of gas cleaners -- would so love to avoid it.

..I drew the hot gas thru a couple of barrels with about 10" of water
in each. Simply cool and filter the water, draining and adding more
as needed. Hot gas 2" piping enters each barrell tangentially, at
the bottom of the side wall, "spinning" the bobbling water, and is
drawn out of the barrel at the top center. I used a cyclone inside
the final bath exit. An radiator the same size as the engine's
radiator, and a water pump, and a water filter, valves, and a
few transplarent hoses to show off color, "spin" rpm, pressures, temps,
etc.
A turbocharger can be also used to collect and condense water.
Cat skin.

> The advantage to charcoal is three birds with one stone. Moisture
> conditioning, fuel size conditioning and less tars.
>
> Have on file the plans for that "Big-Top" -- great charcoal maker.

..url? (as in "Did I miss this?")

> And if I save the gas from that device during charcoal production -- the
> volatiles -- can cook with it.
>
> The point being -- when going small -- easier to convert a motor laying on
> the ground than build a refrigerent cycle uniflow engine and boiler.

.. ;-)

> Peter in Belize

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From claush at et.dtu.dk Mon Aug 13 06:16:05 2001
From: claush at et.dtu.dk (Claus Hindsgaul)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Quality of charcoal "fines?"
In-Reply-To: <3B76406C.9A9CBA0C@mozcom.com>
Message-ID: <200108131219359.SM00848@there>

Hello Marc,

I find it very relevant and interesting to look at ways to get rid of
gasification "waste" --- possibly even selling it.

I have done some particle determinations and characterizations on the gas
from the two stage down draft fixed bed gasifier at DTU, Denmark. The
feedstock was wood chips. The following observations refer to this setup. You
can read several publications on the subject on our website (link below).

We seem to have two kinds of particles in our gas:

Submicron soot particles cover approximately 85-90% of the mass after the
cyclone. If you changed the cyclone, you would shift this number up or down.
These particles are spherical carbon particles with diameters of about 70nm.
My soot samples (collected at ~40C) contained about 3% ash and 6-11% tars
(soluble in dichloromethane and acetone). The soot particles form
agglomerates of up to about a micron size, generally about 0.3 mu when
travelling in the gas.

Char residuals generally have sizes above 10 microns and contain more ash. I
have recently studied the particles from the fixed bed. Especially the
particles of sizes 0,5-2 mm contain a lot of ash -- up to 50-70% mass. Larger
particles have less ash (~5%).

søndag den 12. august 2001 10:38 skrev F. Marc de Piolenc:
> printing inks, which need colloidal particles of uniform size

Ink producers want uniform, *submicron* sized particles such as soot. We can
deliver that from a gasifier.
I have been told, that they are very picky about toxic stuff condensated on
the soot particles. So any tar (e.g. PAH) content in the particles seem to be
a problem. In the soot particles from our low tar two stage gasifier at DTU I
have not measured soluble tar contents below 5% mass, so I believe this is a
problem for any existing gasification process.
But maybe you can treat the soot and wash away the tars?

> carbon electrodes, which tolerate a wide range of particle sizes
> (uniform particles give poorer packing density on sintering, thus
> greater porosity) but require low ash content.

As stated above, the milimeter sized particles in the fixed bed contain a lot
of ash. The larger particles may not be small enough for carbon electrodes.
Particles in the micron-milimeter range also contain considerable levels of
ash.

Now, if we could find a way to sell tar contaminated water, it would
help a lot of projects out there :-)

Sincerely,

Claus Hindsgaul

--
Claus Hindsgaul
Institut for Mekanik, Energi og Konstruktion, DTU Område 120
Tlf: 4525 4174, Fax: 4593 5761, http://www.et.dtu.dk/Halmfortet
claush@mek.dtu.dk (PGP-nøgle: http://www.image.dk/~claus_h/PGP.htm )

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From dc at dmu.ac.uk Mon Aug 13 06:35:10 2001
From: dc at dmu.ac.uk (Duncan Child)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Message
Message-ID: <6D2CACF507A7D31187AF00508B5E194B01F11F20@atnas.dmu.ac.uk>

unsubscribe

**************************************************
Duncan Child PhD AMIEE
Faculty of Computing Sciences and Engineering
Queens Building
De Montfort University
The Gateway
Leicester
LE1 9BH
Tel: 01162 577085
Fax: 01162 577692
Email: dc@dmu.ac.uk
Website: www.dmu.ac.uk/ln/itc

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From snkm at btl.net Mon Aug 13 19:43:03 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010813172537.00913c00@wgs1.btl.net>

At 04:36 AM 8/13/2001 +0200, you wrote:
>On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
>in <3.0.32.20010812174243.00917740@wgs1.btl.net>:
>> But now -- being as small is beautiful -- and I have two rabbit diesel
>> engines on the ground -- and would like to run one on wood gas to make just
>> 3.4 kw power (the size of my present old Honda Genset -- converted to run
>
>..these I believe are designed for 10 kW to Dooms Day, and
>should do fine anywhere from your idle setting to ~25 kW.
>Above that, it time for supercharging and a few mean tricks.

Kind of figure the same -- that motor would be fast idling and not
straining at all.

>> Raising the head to lower compression is easy to -- as over head cam is
>> belt driven.
>
>..shoot for a 13.5:1 compression ratio, lower it if you
>supercharge.

Not 12:1 -- ???

>> Should I run this on good charcoal only to avoid all the tar problems? Or
>> make a copy of Arnt's gasifier in micro size and hope it does produce tar
>
>..after deciding and tweaking some, you may want to resize
>the gasifier's throat and nozzles a few times.
>A piece of 3-5' tall 12" dia 1" wall steel pipe should do
>fine for my gasifier proper shell, if you want to sneeze it.
>For preliminary sizing of the internal trim, chk Gengas or
>with me. How much power etc., can/do/may/will you sell?
>

Just figuring on a little power plant for the house. Things are getting
"rough" here. Wood I can always get -- money to pay for grid power might be
better spent in other areas --

>..when do you build this? ;-)

Don't know -- with good plans -- could start anytime.

I also have an 18 HP -- 3 cylinder -- Continental marine diesel in stock
-- but needs a rebuild.

>
>> free gas from 20% whole biomass? All that gas cleaning -- and maintenance
>> of gas cleaners -- would so love to avoid it.
>
>..I drew the hot gas thru a couple of barrels with about 10" of water
>in each. Simply cool and filter the water, draining and adding more
>as needed. Hot gas 2" piping enters each barrell tangentially, at
>the bottom of the side wall, "spinning" the bobbling water, and is
>drawn out of the barrel at the top center. I used a cyclone inside
>the final bath exit. An radiator the same size as the engine's
>radiator, and a water pump, and a water filter, valves, and a
>few transplarent hoses to show off color, "spin" rpm, pressures, temps,
>etc.

At 3.4 kw I should have lots of extra capacity in the present radiator system?

>A turbocharger can be also used to collect and condense water.
>Cat skin.

Getting to complicated ---

>
>> The advantage to charcoal is three birds with one stone. Moisture
>> conditioning, fuel size conditioning and less tars.
>>
>> Have on file the plans for that "Big-Top" -- great charcoal maker.
>
>..url? (as in "Did I miss this?")

Let me go "find" it:

http://www.ikweb.com/enuff/public_html/bigtop/bigtop.htm

Regard this as a fuel conditioner -- but needs some changes for using
"stick-wood" -- 30% - 35% moisture. Insulation probably would help.

7.5 hr "batch" mode. If I filled your gasifier with the charcoal -- and fed
the hot product gasses from the "Big-Top" to it -- maybe inject a little
steam -- should we not get a clean gas and solve a lot of fuel conditioning
problems?

The first batch would be a loser -- just to furnish the first charge of
Charcoal to your gasifier. But from then on -- 7.5 hour batch runs -- two
devices -- and hopefully a tar free product with lots of "bang"???

Arnt -- working it out for say 5 kwe output from a Volks diesel --
converted -- how much biomass to move around per 7.5 hr "batch" run?

The idea here is to use dry "sticks" in the big top. Manually "smash" the
charcoal from that batch run not chunks to fuel your gasifier -- and also
try to reform the tar gas product from the running Big-Top by running those
through your gasifier as well -- as in your feed-back circuit -- already
existing.

If everything is well "balanced" -- should not a clean product gas --
higher BTU than normal -- be the result?

OK -- that is my contribution to driving everyone a little more "crazy"
this week. Back to back gasifiers working batch mode in "micro" power
production.

I hate the idea of sawing up sticks of wood into little chunks --- 24 in.
or longer "sticks" -- now that is easy! That should come out in "chunks"
after being well carbonized??

That little 3 cylinder Continental diesel would be better -- as it has
piston with sleeves -- for easier overhaul. Should be just right for 3.4
kwe net.

If you want -- can take picture and file attach?

Peter Singfield / Belize

*********************************

The text from this site:

What we have here is a demonstration of gasification in one of its
simplest, yet most effect, forms. This is an old water heater fitted with
an air distribution manifold base and a partial premix burner on top.

The cylinder holds 100kg of wood pellets containing 1860 MJoules of
energy. The column of pellets is lit on top.

Air flow up through the pellets feeds the pyrolysis process, which creeps
down at a rate of approximately 20cm per hour.

The tar rich gas is continuously burned with a stable orange flame. 7.5
hours later the flame turns to blue as the pyrolysis front reaches the
bottom and the volatile component of the fuel is used up. At this point the
cylinder can be sealed and the
20 kg of charcoal, containing about 560 MJoules of energy, are allow to
cool. The heat output for those seven hours was about 50kWatts. Fan energy
consumption is about 120 watts. A few modifications would eliminate the
need for any fans.
Green wood chips, bark waste and hay have also been tried with less
consistent results so far.

 

Charcoal by product from dry wood pellets and dry hay.

 

 

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From sigma at ix.netcom.com Mon Aug 13 22:58:04 2001
From: sigma at ix.netcom.com (sigma)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Thermocouples
Message-ID: <078201c1246b$40db50a0$63d4f7a5@ix.netcom.com>

To Tom, Peter, Leland and other "Gasoline Alley" listers:

I am looking for some low cost thermocouples to use on a "Thermal Bank" tm
we are building for the greenhouse and poultry house market (among others we
hope). Our product is an alternative energy product, providing the short
term
storage of, solar derived or "waste", thermal energy for later release and
use for area heating and other uses. The thermocouples will be connected to
a computer to measure and record the temperature curves and must be low cost
enough to give away with the "Bank". We will use them for shakedown of each
new installation to establish the heat exchange fan size and speed etc. then
be disconnected but not removed -- hence the "give away" aspect. We will
need the software too but this can come later.

I am sure there exists just what I am looking for but so far it escapes me.
Any source/model suggestions will be most appreciated.

Any suggestions will be most appreciated.

Thanks.
Len

 

 

lelamd

Len Walde, P.E.
Sigma Energy Engineering, Inc
Recycling Problems into Opportunities
for Agriculture, Industry and Commerce
through "Symbiotic Recycling" tm

Contact:
140 Spring Road, Orinda, CA
94563-3311
Ph: 925-254-7633
Fax: 925-253-9108 (Nite is best)
E-mail: sigma@ix.netcom.com

 

 

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From joacim at ymex.net Tue Aug 14 03:45:48 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: IPPC and authorisation
In-Reply-To: <3.0.5.32.20010808203034.01145de0@pop3.demon.co.uk>
Message-ID: <Pine.LNX.4.10.10108140657590.723-100000@localhost>

On Wed, 8 Aug 2001, Cordner Peacocke wrote:

[...]
> Can anyone in the EU on this list actually confirm they are applying for
> IPPC, now, or in the near future, or have an IPPC approved process? If a
> process is approved, it would make life easier for those seeking approval
> in other countries, as it could be referred to as a similar [in some cases]
> process.

I'm not sure what the acronyms IPC/IPPC stand for, but I do recognise the
rather absurd effects from rigid bureaucracy regarding vehicles and
producer gas. From 1976 and on (for cars), vehicle motors must be certified
by the national environment protaction board (Naturvårdsverket -- I'm
sitting in Sweden btw). There is legal room for the board to give a
dispense for producer gas powered cars, but they refuse. It's not
specifically producer gas they oppose, but the use of wood, biomass, as a
fuel per se (sic! That's what they tell us.). So all us crackpots who try
to develop something else but petroleum to drive on, are stuck with
searching for >25 year old cars. (Or wait for a miracle to occur -- noone
can afford to drag a motor through the certifying process.) Well, some of
us simply ignore the red tape and drive anyway. There are about 100
vehicles registered on producer gas in Sweden today, and lord knows how
many there are registered officially on petrol or diesel. I'm waiting for
the day when someone will be fined for NOT wasting the environment. ;)

I reject measuring exhaust emissions from the motor only. A wood gasifier
plus saw, replaces not only the carburettor of a petrol motor; it replaces
the whole oil industry: prospecting ships, oil platforms, supertankers,
refineries, coast tankers, depots, fuel trucks, petrol stations and the
trip to town to fill up the tank etc. There are emissions all the way. Just
think of the reoccuring oil tanker disasters. A `log truck disaster'
doesn't have a quite as dramatic impact on the environment...

The car industry is not really interested in odd fuels like this; they sell
vehicles, the same vehicles with the same motors, all over the world, and
it doesn't make sense to use a gasifier in a desert or so. Producer gas is
a non-alternative. The authorisation system combined with the big
industry's (perfectly rational) lack of interest, yields an even further
optimisation of technology within the frame of petroleum fuels, and thus an
even further dependance on petroleum. The authorisation system counteracts
it's own purpose. In the foreword of Gengas, a debate in the Swedish
parliament when it became obvious that the country would be cut off from
oil deliveries is mentioned. They decided back then to NOT have any form of
authorisation or certification of gasifier technology, with the specific
purpose of speeding up development.

I think the core of the problem is the extreme fuel taxes in Europe. I
don't know about the rest of the states in the EU, but for the Swedish
state, the various fuel taxes, VAT and all, is about one third of the
state's tax income. (Sounds a bit like highway robbery?) They don't want
people to use a fuel which can't be subject of convenient taxation. It is
rather difficult to effectively put tax on sticks. So burning sticks like
man has done for a million years is a non-solution.

The son of the old gasification and engineering scientist Edvard Hubendick
(co-author of Gengas), the biologist Bengt Hubendick, has written a
wonderful little book that I stumbled uopn at the library a few weeks ago
when looking for books by Hubendick sr. (did I mention this before? I don't
remember now.)
BH writes at length about the laws of thermodynamics and their impact on
our technology and civilisation. He defines three systems: the first system
is the laws of nature, which we can't alter; the second is our manipulation
of the world, our technology etc, which is limited by the first; the third
is the economical and political system, which must follow the first two. He
observes that unfortunately, the third doesn't fit to the first, so there
is something fishy with the set up. (The title, in translation, is `An
attempt to description of reality.' I don't know if the book is translated
to English. I'm tempted to translate it myself, because I liked it so
much. I don't agree with all of his conclusions, but there is enough wisdom
and foddery in it to make it worth reading. He has a very holistic view on
things. Too few has.)

I don't know what to do. It really is absurd. It is absurd to spend weeks
fixing up 25 year old beat-up cars, wrecks, just to drag a very simple idea
with a century of experiences behind it through what cannot be called
anything but pure drivel-bureaucracy. It is absurd to hear a man from the
national environment protection board state that burning sticks is
extremely unhealthy compared to having a whole oil industry, and seemingly
mean it seriously too. We must live in alternative universes.

Sometimes I'm even tempted to agree with what Peter S wrote recently: press
the big red one and get it over with. ;) Well, maybe not /the/ button, but
how about doing what everyone else seem to be doing: waste as much oil at
as high pace as possible, but with the specific purpose of getting rid of
it. Let it suffocate from it's own absurdity. With a little luck and
determination, we could end the useable supplies of oil in... twenty years?
The world can't handle it, and we'd be better off without it, so just burn
it, pour it out, waste it. Try to favour products that has travelled as far
back and forth across the globe as possible. Obstruct every attempt of
recycling and shit like that. Waste till you drop. Let's call it `the
environmentalist aikido revolution.' =)

Joacim, in a pessimistic mood on a rainy day
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From claush at et.dtu.dk Tue Aug 14 05:23:15 2001
From: claush at et.dtu.dk (Claus Hindsgaul)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Quality of charcoal "fines?"
In-Reply-To: <3B76406C.9A9CBA0C@mozcom.com>
Message-ID: <20010814112624.SM00848@there>

Hello Marc and list,

14. august 2001 01:53 F. Marc de Piolenc wrote:
> Thank you for your detailed and helpful response. I have archived your
> message and will use it for reference, but I would like to summarize
> what I think I understood from it, so that you can correct me if I got
> it wrong.
>
> 1. There are essentially two "populations" of fine carbon particles from
> your biomass-fed gasifier, including one that is of a suitable size for
> printing inks and has a low ash content.
True

> 2. The colloidal particles are accompanied by tars, which printing ink
> manufacturers would want removed for their use. Presumably this would
> involve solvent extraction?

True but... I have not talked to the ink producers myself and I do not know
if it is realistic to remove the tars to obtain the nessecary purity. Neither
do I know if solvent extraction would be the best way (e.g. high temperature
treatment may be a better solution).

> 3. Char residue gives larger particles with higher ash content, but
> little or no tar.

My analyzed char residue come from inside the fixed char bed. I would expect
that char particles, which escape from the bed with the gas, to contain tars
in relative amounts comparable to that of the soot.

> This is fascinating, because it looks like a recipe for good electrode
> carbon! Two sizes of particle, and some tars to serve as binder when the
> carbon is pressed prior to sintering and graphitizing. I think I will
> forget the printing-ink market and concentrate on carbon manufacture in
> my study. The only question mark is the ash content of the char, but
> traditionally coke from coal has been a carbon feedstock so presumably
> this can be handled. If not, some acid-refining step might do the trick,
> though I would rather avoid that if possible.

Coke generally contain less ash than wood char. So this may be a problem.

You can find more information on our particles (e.g. SEM pictures) in my
Master Thesis:
"Physical and Chemical Characterization of Particles in Producer Gas."
or the article based upon that thesis:
"Physical and Chemical Characterization of Particles in Producer Gas from
Wood Chips. ", Bioresource Technology 73, Issue. 2, (2000). pp. 147-155.
The former can be downloaded from the publication list on our web site.

My observations on particles in the fixed bed have not yet been reported.

Of course I will be very interested in the results of your work.

sincerely
Claus Hindsgaul

--
Research Assistant Claus Hindsgaul
Danish Technical University (DTU), Dept. of Mechanical Engineering.
Phone: (+45) 4525 4174, Fax: (+45) 4593 5761, http://www.et.dtu.dk/Halmfortet
claush@mek.dtu.dk

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From tombreed at home.com Tue Aug 14 07:44:33 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Hydrogen a false fuel
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <00af01c124b4$fc392040$18e5b618@lakwod3.co.home.com>

Dear Doug and Peter and gasification:

Doug said

> Hydrogen is the future fuel, but its manufacture will have to evolve away
> from the crude processes in existence at the moment. I have said many
times
> that this is the direction that attracts my interest, but it is still too
> early to share details.

I'm surprised that you are going down this "lemming trail". Mother Nature
NEVER uses hydrogen directly, always in combination. There are no good
processes for making it. It was touted as the companion fuel to nuclear
energy when we were promised power "too cheap to measure".

So don't build on unfulfilled promises. If you have more info on how it may
evolve to better manufacture, please suggest.

Syn gas can be converted to pure hydrogen with a bacterial process in
development (20 years) at NREL. When it succeeds, all we will need to do is
learn to store it (without liquefaction or heavy hydrides), ship it, and use
it in cars without excessive knock.

Otherwise, learn from the 30 years of idealists soaking up money with no
results.

Your best wisher, TOM REED

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Graeme Williams" <graeme@powerlink.co.nz>
To: <snkm@btl.net>
Cc: <gasification@crest.org>
Sent: Wednesday, August 08, 2001 10:39 PM
Subject: GAS-L: Of no interest

> Dear Peter and Colleagues
>
> At the risk of keeping those many people waiting who have written, I do
find
> it necessary to make comment after referring to Tom T and myself in regard
> to "your interests".
>
> Gasification may have been a dinosaur, but in the energy crisis of the 70s
> evolved into a whole species of birds. Unfortunately the bird breeders
> couldn't tell a dead duck from a turkey, but one or two did sort the
ganders
> from the geese.
>
> Now I have stopped feeding mine corn cobs, it looks like new food of
> briquetted wastes from the end of the food chain is going to result in one
> or two golden eggs.
>
> Being broke and surrounded with need and opportunity in Belieze, is no
> different to me in New Zealand. I still work three days a week in my
clinic
> fixing bent knees, frozen shoulders etc. Just to keep going until the
"eggs"
> arrive.
>
> Whilst you continually implore us to make hydrogen with steam and biomass,
> maybe its because the work of Convertech here in New Zealand isn't known
to
> you. Its high pressure steam, uses all sorts of wet biomass and is a
> bottomless pit in its consumption of money to get it into the market.
>
> Hydrogen is the future fuel, but its manufacture will have to evolve away
> from the crude processes in existence at the moment. I have said many
times
> that this is the direction that attracts my interest, but it is still too
> early to share details.
>
> I still haven't finished with gasifiers yet, and need some eggs to fill
the
> pantry.
>
> Where is all the collated information you ask? Well it could be that it
took
> this manufacturer a lot of time to collect, then put it into a useable
> format to suit what we are doing, or I should say what we have done.
>
> You do raise a point though that you cannot do much if someone doesn't
share
> the information, no matter what the effort or cost. So in order for you
to
> sort out the rubbish from the gems of wisdom you offer this forum, I'll
dig
> out the tables for biomass and engines, and put them on the Fluidyne
Archive
> www.fluidynenz.250x.com
>
> This will take a few days, as Graeme has his own web pages and interest to
> maintain, and like yourself, gasification isn't his interest!
>
> Regards
> Doug Williams
> Fluidyne Gasification.
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

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www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
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From english at adan.kingston.net Tue Aug 14 08:43:40 2001
From: english at adan.kingston.net (*.English)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Thermocouples
In-Reply-To: <078201c1246b$40db50a0$63d4f7a5@ix.netcom.com>
Message-ID: <200108141240.IAA02789@adan.kingston.net>

Len,
I use the omega PC-TC6.
http://www.omega.com/ppt/pptsc.asp?ref=pc-tc6

Alex

> To Tom, Peter, Leland and other "Gasoline Alley" listers:
>
> I am looking for some low cost thermocouples to use on a "Thermal Bank" tm
> we are building for the greenhouse and poultry house market (among others we
> hope). Our product is an alternative energy product, providing the short
> term
> storage of, solar derived or "waste", thermal energy for later release and
> use for area heating and other uses. The thermocouples will be connected to
> a computer to measure and record the temperature curves and must be low cost
> enough to give away with the "Bank". We will use them for shakedown of each
> new installation to establish the heat exchange fan size and speed etc. then
> be disconnected but not removed -- hence the "give away" aspect. We will
> need the software too but this can come later.
>
> I am sure there exists just what I am looking for but so far it escapes me.
> Any source/model suggestions will be most appreciated.
>
> Any suggestions will be most appreciated.
>
> Thanks.
> Len
>
>
>
>
>
>
> lelamd
>
> Len Walde, P.E.
> Sigma Energy Engineering, Inc
> Recycling Problems into Opportunities
> for Agriculture, Industry and Commerce
> through "Symbiotic Recycling" tm
>
> Contact:
> 140 Spring Road, Orinda, CA
> 94563-3311
> Ph: 925-254-7633
> Fax: 925-253-9108 (Nite is best)
> E-mail: sigma@ix.netcom.com
>
>
>
>
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>
>

-
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www.webpan.com/BEF

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-
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From piolenc at mozcom.com Tue Aug 14 09:15:21 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Hydrogen a false fuel
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <3B7923CA.2A45B814@mozcom.com>

 

Thomas Reed wrote:
>
> Dear Doug and Peter and gasification:
> When it succeeds, all we will need to do is
> learn to store it (without liquefaction or heavy hydrides), ship it, and use
> it in cars without excessive knock.

I am surprised to read of "excessive knock" using hydrogen in IC
engines. As an aficionado of lighter than air flight, I am well aware
that hydrogen has been used successfully in IC engines since the 20's
and perhaps earlier. It was used in spark-ignition engines with only
timing changes and in Diesels with a small injection of oil as "pilot
fuel" to trigger combustion.

Interest waned, not because the fuel was unsuitable, but because
hydrogen ceased to be used as a lifting gas and the attractiveness of
hydrogen as a fuel was then based on the possibility of burning a
portion of the lifting gas in one engine (or one carburetor) to
compensate for the loss of weight due to consumption of liquid fuel in
the other. It worked, but with helium the lifting gas there was no point
in continuing the work. The work and results were well documented in
reports published by NACA and others.

There may be valid objections to hydrogen as a fuel, but this isn't one
of them.

Marc de Piolenc
Assn. of Balloon and Airship Constructors
http://www89.pair.com/techinfo/ABAC/abac.htm

 

-
Gasification List Archives:
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Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
http://www.fsec.ucf.edu/bioam/
http://solstice.crest.org/renewables/biomass-info/gasref.shtml
http://solstice.crest.org/renewables/biomass-info/

 

From piolenc at mozcom.com Tue Aug 14 09:16:31 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Quality of charcoal "fines?"
In-Reply-To: <3B76406C.9A9CBA0C@mozcom.com>
Message-ID: <3B792A3E.19593D13@mozcom.com>

 

Claus Hindsgaul wrote:
> > The only question mark is the ash content of the char, but
> > traditionally coke from coal has been a carbon feedstock so presumably
> > this can be handled. If not, some acid-refining step might do the trick,
> > though I would rather avoid that if possible.
>
> Coke generally contain less ash than wood char. So this may be a problem.

Oops. Glad I brought that up.

> You can find more information on our particles (e.g. SEM pictures) in my
> Master Thesis:
> "Physical and Chemical Characterization of Particles in Producer Gas."
> or the article based upon that thesis:
> "Physical and Chemical Characterization of Particles in Producer Gas from
> Wood Chips. ", Bioresource Technology 73, Issue. 2, (2000). pp. 147-155.
> The former can be downloaded from the publication list on our web site.

Thanks. Will dig at the DTU Web site.

> Of course I will be very interested in the results of your work.

My work at present is no more than a paper study aimed at redesigning
coconut-based industries. I'm in the "waste into profit" phase - trying
to find profitable outlets for nuisance bye-products and wastes. This
area happens to have cheap hydro power (if you can get on the grid!) and
there are numerous potential customers for high-quality carbons for e.g.
carbide manufacture. Otherwise I would just plan on reducing gasifier
fines to a bare minimum, perhaps through the use of something like the
Kaelle gasifier with its recirculation and fluidized bed.

Thanks again!

Marc

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www.webpan.com/BEF

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From tombreed at home.com Tue Aug 14 09:30:23 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:35 2004
Subject: GAS-L: Hydrogen a false fuel
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <000601c124c3$bf40c440$18e5b618@lakwod3.co.home.com>

Dear Mark:

Thanks for your good reply. Hydrogen has ten times the flame velocity of
other fuels, so that ordinary stoichiometric combustion produces "Hydrogen
knock" with the correct A/F ratio. For this reason it is necessary (and
desirable for efficiency) to use excess air. However, this adjusment then
reduces the power per stroke which is also low with hydrogen because the
hydrogen combustion products contrct...

H2 + 1/2 O2 ==> H2O (reduction of 33% in moles)

while most fuels expand or give equal moles.

CH4 + 2 O2 ==> CO2 + 2 H2O

(Of course both gain expansion from the heat equally.)

Thanks, TOM REED
Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "F. Marc de Piolenc" <piolenc@mozcom.com>
To: "gasification" <gasification@crest.org>
Sent: Tuesday, August 14, 2001 7:12 AM
Subject: Re: GAS-L: Hydrogen a false fuel

>
>
> Thomas Reed wrote:
> >
> > Dear Doug and Peter and gasification:
> > When it succeeds, all we will need to do is
> > learn to store it (without liquefaction or heavy hydrides), ship it, and
use
> > it in cars without excessive knock.
>
> I am surprised to read of "excessive knock" using hydrogen in IC
> engines. As an aficionado of lighter than air flight, I am well aware
> that hydrogen has been used successfully in IC engines since the 20's
> and perhaps earlier. It was used in spark-ignition engines with only
> timing changes and in Diesels with a small injection of oil as "pilot
> fuel" to trigger combustion.
>
> Interest waned, not because the fuel was unsuitable, but because
> hydrogen ceased to be used as a lifting gas and the attractiveness of
> hydrogen as a fuel was then based on the possibility of burning a
> portion of the lifting gas in one engine (or one carburetor) to
> compensate for the loss of weight due to consumption of liquid fuel in
> the other. It worked, but with helium the lifting gas there was no point
> in continuing the work. The work and results were well documented in
> reports published by NACA and others.
>
> There may be valid objections to hydrogen as a fuel, but this isn't one
> of them.
>
> Marc de Piolenc
> Assn. of Balloon and Airship Constructors
> http://www89.pair.com/techinfo/ABAC/abac.htm
>
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

-
Gasification List Archives:
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Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
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From snkm at btl.net Tue Aug 14 09:58:33 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Thermocouples
Message-ID: <3.0.32.20010814075037.009172e0@wgs1.btl.net>

 

In the past -- I simply twisted the ends of the TC lead wire. Modern signal
conditioning is so good. You get +/- .5 degree F easy. Use J or K thermo
couples.

Buy 14 gauge lead wire. Very economical -- comes is 500 ft rolls -- or more.

As it happens -- I was getting all that stuff -- 20 years back -- from Omega.

Including the signal conditioning board -- the data logging board -- and
all the software. Prices were very good -- even back then.

So Alex -- did you ever get the "Big Top" running well on anything else but
pellets?

Peter Singfield / Belize

At 08:39 AM 8/14/2001 -0500, you wrote:
>Len,
>I use the omega PC-TC6.
>http://www.omega.com/ppt/pptsc.asp?ref=pc-tc6
>
>Alex
>
>
>> To Tom, Peter, Leland and other "Gasoline Alley" listers:
>>
>> I am looking for some low cost thermocouples to use on a "Thermal Bank" tm
>> we are building for the greenhouse and poultry house market (among
others we
>> hope). Our product is an alternative energy product, providing the short
>> term
>> storage of, solar derived or "waste", thermal energy for later release and
>> use for area heating and other uses. The thermocouples will be
connected to
>> a computer to measure and record the temperature curves and must be low
cost
>> enough to give away with the "Bank". We will use them for shakedown of each
>> new installation to establish the heat exchange fan size and speed etc.
then
>> be disconnected but not removed -- hence the "give away" aspect. We will
>> need the software too but this can come later.
>>
>> I am sure there exists just what I am looking for but so far it escapes me.
>> Any source/model suggestions will be most appreciated.
>>
>> Any suggestions will be most appreciated.
>>
>> Thanks.
>> Len
>>
>>
>>
>>
>>
>>
>> lelamd
>>
>> Len Walde, P.E.
>> Sigma Energy Engineering, Inc
>> Recycling Problems into Opportunities
>> for Agriculture, Industry and Commerce
>> through "Symbiotic Recycling" tm
>>
>> Contact:
>> 140 Spring Road, Orinda, CA
>> 94563-3311
>> Ph: 925-254-7633
>> Fax: 925-253-9108 (Nite is best)
>> E-mail: sigma@ix.netcom.com
>>
>>
>>
>>
>>
>>
>> -
>> Gasification List Archives:
>> http://www.crest.org/discussion/gasification/current/
>>
>> Gasification List Moderator:
>> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
>> www.webpan.com/BEF
>>
>> Sponsor the Gasification List: http://www.crest.org/discuss3.html
>> -
>> Other Gasification Events and Information:
>> http://www.fsec.ucf.edu/bioam/
>> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
>> http://solstice.crest.org/renewables/biomass-info/
>>
>>
>
>
>-
>Gasification List Archives:
>http://www.crest.org/discussion/gasification/current/
>
>Gasification List Moderator:
>Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
>www.webpan.com/BEF
>
>Sponsor the Gasification List: http://www.crest.org/discuss3.html
>-
>Other Gasification Events and Information:
>http://www.fsec.ucf.edu/bioam/
>http://solstice.crest.org/renewables/biomass-info/gasref.shtml
>http://solstice.crest.org/renewables/biomass-info/
>
>

-
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Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
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http://solstice.crest.org/renewables/biomass-info/

 

From snkm at btl.net Tue Aug 14 10:29:00 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Hydrogen - makes fuel cell fuel - from partial combustion??
Message-ID: <3.0.32.20010814081709.009125c0@wgs1.btl.net>

 

Dear All:

Hard to visualize a future society burning H2 in IC engines. Fuel cells --
yes.

Further -- pure H2 -- doubt it. Alcohol -- sure. That is already a done
deal. Check out the refs posted over the past six months.

Fuel cells -- which need H2 -- run well on alcohol as raw material for
producing H2.

While Harry is mortgaging the house for pure O2 gasification to produce
such from coal -- that will not work well with biomasses.

Steam reforming does.

So -- a split in the road here folks?? Coal gasification and then biomass
gasification -- two different "opportunities".

Also remember -- present partial combustion gasifiers also have potential.
Probably in a cascading configuration. But need to get rid of all that N2.

If your going to run millions of dollars of compressors to extract O2 --
why not run them to extract nitrogen from the gasifier product? Also --
would be easy to "adjust" final gas components and ratios in that manner
before "reforming" them to the final product -- which looks like alcohol --
if fuel cell technology has anything to say.

There is also membrane extraction of H2 from mixed gasses.

Regarding the process -- have appended something interesting -- regarding
present state of this art -- as now applied -- in large systems "existing"
systems.

Wonder how far over backwards Harry is willing to bend to avoid the steam
reforming concept? They were steam reforming coal to do this more than 100
years ago!

As I mentioned "playfully" yesterday -- cascading partial combustion
processes will do the same for biomasses -- that is prep biomass for steam
reforming. But all that N2 ---

Peter Singfield / Belize

At 09:12 PM 8/14/2001 +0800, you wrote:
>
>
>Thomas Reed wrote:
>>
>> Dear Doug and Peter and gasification:
>> When it succeeds, all we will need to do is
>> learn to store it (without liquefaction or heavy hydrides), ship it, and
use
>> it in cars without excessive knock.
>
>I am surprised to read of "excessive knock" using hydrogen in IC
>engines. As an aficionado of lighter than air flight, I am well aware
>that hydrogen has been used successfully in IC engines since the 20's
>and perhaps earlier. It was used in spark-ignition engines with only
>timing changes and in Diesels with a small injection of oil as "pilot
>fuel" to trigger combustion.
>
>Interest waned, not because the fuel was unsuitable, but because
>hydrogen ceased to be used as a lifting gas and the attractiveness of
>hydrogen as a fuel was then based on the possibility of burning a
>portion of the lifting gas in one engine (or one carburetor) to
>compensate for the loss of weight due to consumption of liquid fuel in
>the other. It worked, but with helium the lifting gas there was no point
>in continuing the work. The work and results were well documented in
>reports published by NACA and others.
>
>There may be valid objections to hydrogen as a fuel, but this isn't one
>of them.
>
>Marc de Piolenc
>Assn. of Balloon and Airship Constructors
>http://www89.pair.com/techinfo/ABAC/abac.htm

******************appended**************

--------------------------------------------------------------------

THE STEAM REFORMING PROCESS COMBINED WITH PSA (LINDE):

Pressure Swing Adsorption system (PSA)

[IMAGE]

1. Desulfurisation
The feedstock is heated together with a small stream of
recycled hydrogen and flows through a desulfurisation unit
consisting of reactors filled with hydrogenation catalyst and
zinc oxyde. The latter absorbs the hydrogen sulfide from the
feed.

2. Reformer feed superheating
The desulfurised feedstock is mixed with steam, and then
superheated by fluegas.

3. Reformer
The feed is reformed in heated high-alloy reformer tubes,
which are packed with nickel-based catalyst. Basically the
following reactions take place:
1. CnHm + nH2O ==> nCO + (n+m/2)H2
2. CO + 3H2 ==> CH4 + H2O
3. CO + H2O ==> CO2 + H2

4. Process gas cooler
After leaving the reformer, the gas is cooled from approx.
850 C to 350 C by generating steam.

5. HT CO-shift conversion
The CO in the reformed gas is converted to H2 and CO2 in
order to increase the Hydrogen yield. This is accomplished by
allowing reaction 3 to take place over a high temperature
CO-shift catalyst.

6. Heat recovery and cool down
After further cool down,whereby the feedstock and the boiler
feed water are pre-heated, and after separation of process
condensate, the process gas flowsto the purification unit.
The process condensate is normally recycled thereby reducing
the BFW consumption.

7. H2 purification
A pressure swing adsorption system (PSA) with 3 to 10
adsorbers, the number dependent on the actual size of the H2
plant and other operational aspects. The process gas passes
through regenerated adsorbers, thus being purified up to
99.9... 99.999 vol. % H2. Meanwhile, the other adsorbers are
regenerated isothermally using a controlled sequence of
depressurisation and purging steps.

8. Fuel system
Swings in the composition of the tail gas produced in the
PSA-unit are levelled out by means of a mixing drum, thus
making the gas suitable as fuel in the radiant section of the
reformer furnace. For supplementary fuel, feedstock of fuel
gas is used.

9. Flue gas duct
The flue gas from the radiant section is used for preheating
the reformer feed, the combination of air, and generating
superheated steam before passing to atmosphere via fan and
stack.

Top[5]

--------------------------------------------------------------------

RTOL - May 2000

*** References from this document ***

http://www.r-t-o-l.com/learning/steamref.htm

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From arnt at c2i.net Tue Aug 14 12:23:21 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3B794A67.779EF663@c2i.net>

On Mon, 13 Aug 2001 15:42:31 -0500, Peter Singfield <snkm@btl.net> wrote
in <3.0.32.20010813154025.0092b8d0@wgs1.btl.net>:

> At 04:36 AM 8/13/2001 +0200, you wrote:
> >On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
> >in <3.0.32.20010812174243.00917740@wgs1.btl.net>:
> >> But now -- being as small is beautiful -- and I have two rabbit diesel
> >> engines on the ground -- and would like to run one on wood gas to make just
> >> 3.4 kw power (the size of my present old Honda Genset -- converted to run
> >
> >..these I believe are designed for 10 kW to Dooms Day, and
> >should do fine anywhere from your idle setting to ~25 kW.
> >Above that, it time for supercharging and a few mean tricks.
>
> Kind of figure the same -- that motor would be fast idling and not
> straining at all.

...at grid speed 3600 rpm = 60 Hz 2 poles, etc.

> >> Raising the head to lower compression is easy to -- as over head cam is
> >> belt driven.
> >
> >..shoot for a 13.5:1 compression ratio, lower it if you
> >supercharge.
>
> Not 12:1 -- ???

..8 to 15 is ok. Stay below 11.5, if you need to
run it on gasoline only, on any significant load.

>
> >> Should I run this on good charcoal only to avoid all the tar problems? Or
> >> make a copy of Arnt's gasifier in micro size and hope it does produce tar
> >
> >..after deciding and tweaking some, you may want to resize
> >the gasifier's throat and nozzles a few times.
> >A piece of 3-5' tall 12" dia 1" wall steel pipe should do
> >fine for my gasifier proper shell, if you want to sneeze it.
> >For preliminary sizing of the internal trim, chk Gengas or
> >with me. How much power etc., can/do/may/will you sell?
> >
>
> Just figuring on a little power plant for the house. Things are getting
> "rough" here. Wood I can always get -- money to pay for grid power might be

..politics?

> better spent in other areas --

..who sez you pay? _Get_ paid!

> >..when do you build this? ;-)
>
> Don't know -- with good plans -- could start anytime.

..ok, parliament election here is due on Sept. 10'th.
Elected or not, I'll then move. Where, is another "?".

> I also have an 18 HP -- 3 cylinder -- Continental marine diesel in stock
> -- but needs a rebuild.
>
>
> >
> >> free gas from 20% whole biomass? All that gas cleaning -- and maintenance
> >> of gas cleaners -- would so love to avoid it.
> >
> >..I drew the hot gas thru a couple of barrels with about 10" of water
> >in each. Simply cool and filter the water, draining and adding more
> >as needed. Hot gas 2" piping enters each barrell tangentially, at
> >the bottom of the side wall, "spinning" the bobbling water, and is
> >drawn out of the barrel at the top center. I used a cyclone inside
> >the final bath exit. An radiator the same size as the engine's
> >radiator, and a water pump, and a water filter, valves, and a
> >few transplarent hoses to show off color, "spin" rpm, pressures, temps,
> >etc.
>
> At 3.4 kw I should have lots of extra capacity in the present radiator system?

..mmmm, but you want _separate_ coolant circuits
for the gas baths, to keep any soot and ash out
of the engine block coolant circuit.
And you _can_ dip the radiators in another barrel.

> >A turbocharger can be also used to collect and condense water.
> >Cat skin.
>
> Getting to complicated ---
>
> >
> >> The advantage to charcoal is three birds with one stone. Moisture
> >> conditioning, fuel size conditioning and less tars.
> >>
> >> Have on file the plans for that "Big-Top" -- great charcoal maker.
> >
> >..url? (as in "Did I miss this?")
>
> Let me go "find" it:
>
> http://www.ikweb.com/enuff/public_html/bigtop/bigtop.htm

..who said "Getting too..." ;-)

> Regard this as a fuel conditioner -- but needs some changes for using
> "stick-wood" -- 30% - 35% moisture. Insulation probably would help.

..as will heat and exhaust gas recycling.

> 7.5 hr "batch" mode. If I filled your gasifier with the charcoal -- and fed
> the hot product gasses from the "Big-Top" to it -- maybe inject a little
> steam -- should we not get a clean gas and solve a lot of fuel conditioning
> problems?

..sure. 10 kg's of charcoal is plenty,
but a _required_ precharge. Without it,
you'll get tars all over the down stream piping.
You'll prefer buying that charcoal precharge than
cleaning the piping.

..if that bigtop can drop charcoal out down
the bottom, put it on top of my gasifier,
or, use an auger.

> The first batch would be a loser -- just to furnish the first charge of
> Charcoal to your gasifier. But from then on -- 7.5 hour batch runs -- two
> devices -- and hopefully a tar free product with lots of "bang"???
>
> Arnt -- working it out for say 5 kwe output from a Volks diesel --
> converted -- how much biomass to move around per 7.5 hr "batch" run?

..depends; if this matches my old tar flared fuel hopper,
_and_ allows feeding your _green_long_sticks_, you're
looking at _about_ 2 kilograms of wood per kWeh _and_
about 1.5 kWh of heat. This assumes 25% genset efficiency,
15% heat lost from the gas cooling and a 75% efficiency
gasifier rig. Recycling heat, steam and carbon shoud lower
these fuel consumption #'s by 20-25%.

..ie: about 42 - 53 kgs for this run, or,
about 14 - 18 hours for a 100kg batch run.

..for this size engine power, charcoal target size is
about 1x1x1 inches on entering the combustion star lens
between the nozzles. Will vary abit depending on the
power load.

> The idea here is to use dry "sticks" in the big top. Manually "smash" the
> charcoal from that batch run not chunks to fuel your gasifier -- and also
> try to reform the tar gas product from the running Big-Top by running those
> through your gasifier as well -- as in your feed-back circuit -- already
> existing.
>
> If everything is well "balanced" -- should not a clean product gas --
> higher BTU than normal -- be the result?

..sure. Is flexible enough to feed your pickup truck too.
Flat floor pedal hesitation should feel like a gasoline
fired auto with a slightly defective accellerator pump.
Has anyone of you guys tried automatic transmission autos
with a rewired kick-down, on wood gas?

> OK -- that is my contribution to driving everyone a little more "crazy"
> this week. Back to back gasifiers working batch mode in "micro" power
> production.
>
> I hate the idea of sawing up sticks of wood into little chunks --- 24 in.
> or longer "sticks" -- now that is easy! That should come out in "chunks"
> after being well carbonized??

..run a char stick crusher feeding the gasifier. Spring return
piston packing/ramming charcoal thru an extruding cone across
the gasifier, tangentially into the opposite wall, to break the
extruded char stick into adequate size pieces? Or auger it in.

> That little 3 cylinder Continental diesel would be better -- as it has
> piston with sleeves -- for easier overhaul. Should be just right for 3.4
> kwe net.

..future expansion; 25 + 25 + 10 = 60 kWe... you may have
a living here and may fund your new dream shop on this.

..play with 'http://home.c2i.net/arnt/gas/belize25b.xls',
I need pricing and bug-fix feedback.

> If you want -- can take picture and file attach?

..yes, and no; _post_ the url.

> The cylinder holds 100kg of wood pellets containing 1860 MJoules of
> energy. The column of pellets is lit on top.
[...]
> 20 kg of charcoal, containing about 560 MJoules of energy, are allow to

..about half to 3/4 of the charcoal should be consumed
burning and then gasifying the tar, vinegar, methanol etc
vapors, and pyrolysis gases, into 2/3 syngas, 1/3 Nitrogen,
a little soot, and say 5 kg of charcoal. Recycling heat,
steam, and carbon as, say, engine exhaust gas, will help.

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From snkm at btl.net Tue Aug 14 15:07:08 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010814130000.009235e0@wgs1.btl.net>

At 05:57 PM 8/14/2001 +0200, you wrote:
>On Mon, 13 Aug 2001 15:42:31 -0500, Peter Singfield <snkm@btl.net> wrote
>in <3.0.32.20010813154025.0092b8d0@wgs1.btl.net>:
>> Kind of figure the same -- that motor would be fast idling and not
>> straining at all.
>
>...at grid speed 3600 rpm = 60 Hz 2 poles, etc.

Pulley/belt drive from front of crank -- make that 3 to 1 -- so 1200 rpm.

Present generator is old Honda 3400 watt unit -- RV quality -- well
regulated power. Motor runs great -- but would never have the power running
on producer gas -- so "over-kill" with a 1600 CC rabbit diesel.

>> Not 12:1 -- ???
>
>..8 to 15 is ok. Stay below 11.5, if you need to
>run it on gasoline only, on any significant load.

Actually -- like your idea of 13.5 --

>> Just figuring on a little power plant for the house. Things are getting
>> "rough" here. Wood I can always get -- money to pay for grid power might be
>
>..politics?

Failing world economy -- who needs power -- really? Food yes -- power you
can live without.

>
>> better spent in other areas --
>
>..who sez you pay? _Get_ paid!

As in running a small corn grinding mill -- can get that cheap in Guatemala
-- 660 lbs per hour -- needs 8 HP -- again -- belt drive.

>> Don't know -- with good plans -- could start anytime.
>
>..ok, parliament election here is due on Sept. 10'th.
>Elected or not, I'll then move. Where, is another "?"

Hey -- if you can find your way here I'll put you up for free -- just a
little work growing food -- plenty of hardy young woman -- make good wives
-- to ease your existence. If your willing to work extra to feed extra. I
can certainly fix up the paperwork to have you stay here indefinitely.
Father a few children with your wife and get citizenship.

But growing lots of food is easy here.

>>
>> At 3.4 kw I should have lots of extra capacity in the present radiator
system?
>
>..mmmm, but you want _separate_ coolant circuits
>for the gas baths, to keep any soot and ash out
>of the engine block coolant circuit.
>And you _can_ dip the radiators in another barrel.

OK -- sure we can find use for the heat coming out of that radiator -- say
a clothes drier?

>> http://www.ikweb.com/enuff/public_html/bigtop/bigtop.htm
>
>..who said "Getting too..." ;-)

Hey -- a straight tube with some fans -- big deal ---

>
>> Regard this as a fuel conditioner -- but needs some changes for using
>> "stick-wood" -- 30% - 35% moisture. Insulation probably would help.
>
>..as will heat and exhaust gas recycling.

Of course -- more clothes drying --

>
>> 7.5 hr "batch" mode. If I filled your gasifier with the charcoal -- and fed
>> the hot product gasses from the "Big-Top" to it -- maybe inject a little
>> steam -- should we not get a clean gas and solve a lot of fuel conditioning
>> problems?
>
>..sure. 10 kg's of charcoal is plenty,
>but a _required_ precharge. Without it,
>you'll get tars all over the down stream piping.
>You'll prefer buying that charcoal precharge than
>cleaning the piping.

Lots of precharge then -- no problem.

>
>..if that bigtop can drop charcoal out down
>the bottom, put it on top of my gasifier,
>or, use an auger.

We use a shovel and wheelbarrow.

>>
>> Arnt -- working it out for say 5 kwe output from a Volks diesel --
>> converted -- how much biomass to move around per 7.5 hr "batch" run?
>
>..depends; if this matches my old tar flared fuel hopper,
>_and_ allows feeding your _green_long_sticks_,

Not so green -- firewood -- about 35%

> you're
>looking at _about_ 2 kilograms of wood per kWeh _and_
>about 1.5 kWh of heat. This assumes 25% genset efficiency,
>15% heat lost from the gas cooling and a 75% efficiency
>gasifier rig. Recycling heat, steam and carbon shoud lower
>these fuel consumption #'s by 20-25%.

We'll use the extra heat to make strong rum. Lots of sugar cane around
here. I already have a 450 liter per batch system -- would me over 50
gallons of 80% "rum" per month -- if I fermented the "wine". But needs lots
of heat as I boil-extract the sugar in a pressure retort. (Have that
already in place as well) Though actually -- once you have the insulated
retort pressurized -- very little heat required after.

Then only need build the still --- and more heat required again.

>
>..ie: about 42 - 53 kgs for this run, or,
>about 14 - 18 hours for a 100kg batch run.

So -- 100 kg per day of partially dried wood -- what we call fire wood
here. The locals bring it to my yard for $9.00 US per ton (910 kg). The
Cane for $15.00 US per ton.

Also -- the cane ends up in split sticks -- 12 in long -- from the boiling
extraction process -- dry quickly. So we can have alcohol production,
gasifier -- everything!

>
>..for this size engine power, charcoal target size is
>about 1x1x1 inches on entering the combustion star lens
>between the nozzles. Will vary abit depending on the
>power load.

The split cane stalks are a half of 20 mm dia. by 30 cm long. Pyrolysing
these would mean a further reduction in size -- say to a semi-circle --
probably 7 mm by 25 cm.

We could stack these carefully -- for every batch run??

!!!!!!
!!!!!!
!!!!!!

Like that?

>> I hate the idea of sawing up sticks of wood into little chunks --- 24 in.
>> or longer "sticks" -- now that is easy! That should come out in "chunks"
>> after being well carbonized??
>
>..run a char stick crusher feeding the gasifier. Spring return
>piston packing/ramming charcoal thru an extruding cone across
>the gasifier, tangentially into the opposite wall, to break the
>extruded char stick into adequate size pieces? Or auger it in.

Probably get the women to break it into the right sizes by hand.

>
>> That little 3 cylinder Continental diesel would be better -- as it has
>> piston with sleeves -- for easier overhaul. Should be just right for 3.4
>> kwe net.
>
>..future expansion; 25 + 25 + 10 = 60 kWe... you may have
>a living here and may fund your new dream shop on this.

How about building an absorbtion cycle freezer to store meat using waste
heat? Could make good side line running a packing house and corn mill.

>
>..play with 'http://home.c2i.net/arnt/gas/belize25b.xls',
>I need pricing and bug-fix feedback.

Will Check it --

>
>> If you want -- can take picture and file attach?
>
>..yes, and no; _post_ the url.

Hmm -- that is a thought -- have place to mount it --

>
>> The cylinder holds 100kg of wood pellets containing 1860 MJoules of
>> energy. The column of pellets is lit on top.
>[...]
>> 20 kg of charcoal, containing about 560 MJoules of energy, are allow to
>
>..about half to 3/4 of the charcoal should be consumed
>burning and then gasifying the tar, vinegar, methanol etc
>vapors, and pyrolysis gases, into 2/3 syngas, 1/3 Nitrogen,
>a little soot, and say 5 kg of charcoal. Recycling heat,
>steam, and carbon as, say, engine exhaust gas, will help.
>

Figured on feeding all that to your gasifier. The tars and stuff directly
into the gasifying charcoal -- extra heat from the big-top making some very
hot steam to mix in with the air to your gasifier.

Ending up with extra product gas to run engine.

No sense thinking about selling to grid. Economy is crashing in 3rd world
-- no customers to buy anything.

If we grind corn and freeze meat for storage -- we get paid in corn and meat.

With this we "trade" ---

Or do you think the global economy is going to turn around -- in the next 5
years?

And what if war starts up?

By the way -- the "strong-rum" is for running either of the two rabbits I
have with gasoline engines. One is converted to a small "truck" -- we often
carry one ton loads with it.

To me -- makes a lot more sense to run on alcohol then put a gasifier in them.

Arnt -- a "poor" cane field (little or no fertilizer -- except ash from the
gasifier) yields 30 tons of biomass per year. Year after year after year.

That also is equal to 3 tons or sugar -- plus 10 tons of 50% (moisture)
cane stalk wastes (bagasse is chips of cane stalk wastes).

I am being offered cane field for $500 US per acre -- every day!

 

Peter

>--
>..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>
> Scenarios always come in sets of three:
> best case, worst case, and just in case.

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From arnt at c2i.net Tue Aug 14 16:41:05 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: ..California gas power, was: GAS-L: Thermocouples
Message-ID: <3B7986A2.15EF17E2@c2i.net>

On Mon, 13 Aug 2001 19:45:13 -0700,
"sigma" <sigma@ix.netcom.com> wrote in
<078201c1246b$40db50a0$63d4f7a5@ix.netcom.com>:

>
> Len Walde, P.E.
> Sigma Energy Engineering, Inc
> Recycling Problems into Opportunities
> for Agriculture, Industry and Commerce
> through "Symbiotic Recycling" tm

..speaking of which[tm];

> Contact:
> 140 Spring Road, Orinda, CA
> 94563-3311

..in your area, what kinda electricity prices do you pay?
How about availability, as in "No outages?"?

..how about district heat pricing?

..how about MSW dump fees?
How much MSW is dumped in your area?

..alternatively, how much will coal fuel cost, per
metric ton?

..I'd also like a wee hint of your local finance and labor costs.

..(why ask on the list instead of in a private mail?
I believe there is enough business for _all_ of us
Gas List'ers in California.)

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From arnt at c2i.net Tue Aug 14 16:42:35 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: IPPC and authorisation
Message-ID: <3B7986A6.3F8E7C9C@c2i.net>

On Tue, 14 Aug 2001 08:43:34 +0100 (GMT-1),
Joacim Persson <joacim@ymex.net> wrote in
<Pine.LNX.4.10.10108140657590.723-100000@localhost>:

> On Wed, 8 Aug 2001, Cordner Peacocke wrote:
>
> [...]

[...politics...]

> us simply ignore the red tape and drive anyway. There are about 100
> vehicles registered on producer gas in Sweden today, and lord knows how
> many there are registered officially on petrol or diesel. I'm waiting for

..way to go: tow the gasifier, or load it onto your pickup
truck or into your van. If the bureaucrats wanna see/chk
your ride, show _it_. A few gallons of gasoline is very
nice when you run out of wood, or need the space for _any_
kinda purpose, such as _easy_ vehicle inspection access. ;-)

..besides, sometimes you'll want to leave the gasifier
at home, hooked to the grid, paying for more wood. ;-)

> the day when someone will be fined for NOT wasting the environment. ;)

..why wait? Get on nationwide tv! ;-)

[...politics...]

>
> I think the core of the problem is the extreme fuel taxes in Europe. I
> don't know about the rest of the states in the EU, but for the Swedish
> state, the various fuel taxes, VAT and all, is about one third of the
> state's tax income. (Sounds a bit like highway robbery?) They don't want
> people to use a fuel which can't be subject of convenient taxation. It is

..so? If/when that 1/3, _drops_, they will _have_ to.
And first, they'll need to set up _legal_ regulation
standards. Which, I believe is what we want here. ;-)

> The son of the old gasification and engineering scientist Edvard Hubendick
> (co-author of Gengas), the biologist Bengt Hubendick, has written a
> wonderful little book that I stumbled uopn at the library a few weeks ago
> when looking for books by Hubendick sr. (did I mention this before? I don't
> remember now.)
> BH writes at length about the laws of thermodynamics and their impact on
> our technology and civilisation. He defines three systems: the first system
> is the laws of nature, which we can't alter; the second is our manipulation
> of the world, our technology etc, which is limited by the first; the third
> is the economical and political system, which must follow the first two. He
> observes that unfortunately, the third doesn't fit to the first, so there
> is something fishy with the set up. (The title, in translation, is `An
> attempt to description of reality.' I don't know if the book is translated

..url, swedish title, isbn #, etc.? Talk with the publishers.

> to English. I'm tempted to translate it myself, because I liked it so

..get started! To help out, I'll need an url or a copy.

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From snkm at btl.net Tue Aug 14 20:47:03 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010814183952.0092dd20@wgs1.btl.net>

At 01:49 AM 8/15/2001 +0200, you wrote:
>On Tue, 14 Aug 2001 13:01:06 -0500, Peter Singfield <snkm@btl.net> wrote
>in <3.0.32.20010814130000.009235e0@wgs1.btl.net>:

>> >...at grid speed 3600 rpm = 60 Hz 2 poles, etc.
>>
>> Pulley/belt drive from front of crank -- make that 3 to 1 -- so 1200 rpm.
>
>..the generator is a 6 pole machine??? To minimize the
>mechanical losses, you want 2 poled machines bolted to
>the flywheel at 3600 rpm.

No -- the diesel fast idlying at 1200 RPM -- the belt drive gearing up to
the genset to turn that at 3600 when the diesel is only turning 1200 RPM

>
>..neat! Price model data structure suggestions?

Well, they do a great job of this in India -- check this site:

http://aewgasifiers.netfirms.com/index.htm

Look around -- check out the "prices" --

>> We use a shovel and wheelbarrow.
>
>..initially. Labor cost?

What labor cost -- that is your job! (You do want to eat??)

>>
>> Not so green -- firewood -- about 35%
>
>..no problemo, I made fine gas on wet wood too, up here.

There you go!

>> extraction process -- dry quickly. So we can have alcohol production,
>> gasifier -- everything!
>
>..commercial export quality wine or booze?

No -- alcohol fuel to run vehicle -- later to run fuel cell -- we buy some
at the scrap car yard -- but have to wait a few years first.

>
>..is it possible to fund say exporting gasifiers, and/or
>gasification technology from your end, without winding up
>with Nigeria-letter-authors"?

Utterly impossible ---

>>
>> The split cane stalks are a half of 20 mm dia. by 30 cm long. Pyrolysing
>> these would mean a further reduction in size -- say to a semi-circle --
>> probably 7 mm by 25 cm.
>
>..char a few samples and report back the shrinkage.

I have a wonderful char making furnace. Use it for carbonizing snake bone.

>>
>> Like that?
>
>..we'll try it. Just dumping it in may even work better too.
>Right now I think these stalk halves should be chopped into
>5-10 cm bits. We'll see.

I believe they will crumble easily.

>> How about building an absorbtion cycle freezer to store meat using waste
>> heat? Could make good side line running a packing house and corn mill.
>
>..neat. Again, I need model data and structure suggestions.
>This is useful in California too. Air conditioning... ;-)

Check this out in France:

www.entropie.com/En/absorption/index.htm

>> Arnt -- a "poor" cane field (little or no fertilizer -- except ash from the
>> gasifier) yields 30 tons of biomass per year. Year after year after year.
>
>..per acre???

Yes -- per "acre" -- we are energy rich here but dominated by modern
propaganda so as not to realize it.

I can also grow -- easily -- 30 tons per acre of Cassava -- which would
yield even more alcohol than sugar cane -- and use all the leaves to raise
fat pigs!

Peter

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From arnt at c2i.net Tue Aug 14 21:01:45 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3B79C3EB.74C77141@c2i.net>

On Tue, 14 Aug 2001 13:01:06 -0500, Peter Singfield <snkm@btl.net> wrote
in <3.0.32.20010814130000.009235e0@wgs1.btl.net>:

> At 05:57 PM 8/14/2001 +0200, you wrote:
> >On Mon, 13 Aug 2001 15:42:31 -0500, Peter Singfield <snkm@btl.net> wrote
> >in <3.0.32.20010813154025.0092b8d0@wgs1.btl.net>:
> >> Kind of figure the same -- that motor would be fast idling and not
> >> straining at all.
> >
> >...at grid speed 3600 rpm = 60 Hz 2 poles, etc.
>
> Pulley/belt drive from front of crank -- make that 3 to 1 -- so 1200 rpm.

..the generator is a 6 pole machine??? To minimize the
mechanical losses, you want 2 poled machines bolted to
the flywheel at 3600 rpm.

> Present generator is old Honda 3400 watt unit -- RV quality -- well
> regulated power. Motor runs great -- but would never have the power running
> on producer gas -- so "over-kill" with a 1600 CC rabbit diesel.
>
>
> >> Not 12:1 -- ???
> >
> >..8 to 15 is ok. Stay below 11.5, if you need to
> >run it on gasoline only, on any significant load.
>
> Actually -- like your idea of 13.5 --
>
> >> Just figuring on a little power plant for the house. Things are getting
> >> "rough" here. Wood I can always get -- money to pay for grid power might be
> >
> >..politics?
>
> Failing world economy -- who needs power -- really? Food yes -- power you
> can live without.

..politics.

> >> better spent in other areas --
> >
> >..who sez you pay? _Get_ paid!
>
> As in running a small corn grinding mill -- can get that cheap in Guatemala
> -- 660 lbs per hour -- needs 8 HP -- again -- belt drive.

..neat! Price model data structure suggestions?

> >> Don't know -- with good plans -- could start anytime.
> >
> >..ok, parliament election here is due on Sept. 10'th.
> >Elected or not, I'll then move. Where, is another "?"
>
> Hey -- if you can find your way here I'll put you up for free -- just a
> little work growing food -- plenty of hardy young woman -- make good wives
> -- to ease your existence. If your willing to work extra to feed extra. I
> can certainly fix up the paperwork to have you stay here indefinitely.
> Father a few children with your wife and get citizenship.
>
> But growing lots of food is easy here.

..like that, and working on it.

> >> At 3.4 kw I should have lots of extra capacity in the present radiator
> system?
> >
> >..mmmm, but you want _separate_ coolant circuits
> >for the gas baths, to keep any soot and ash out
> >of the engine block coolant circuit.
> >And you _can_ dip the radiators in another barrel.
>
> OK -- sure we can find use for the heat coming out of that radiator -- say
> a clothes drier?

..sure. This too has a certain profit value.
Ditto for drying fuel.

> >> http://www.ikweb.com/enuff/public_html/bigtop/bigtop.htm
> >
> >..who said "Getting too..." ;-)
>
> Hey -- a straight tube with some fans -- big deal ---

.. ;-)

> >> Regard this as a fuel conditioner -- but needs some changes for using
> >> "stick-wood" -- 30% - 35% moisture. Insulation probably would help.
> >
> >..as will heat and exhaust gas recycling.
>
> Of course -- more clothes drying --
>
>
> >
> >> 7.5 hr "batch" mode. If I filled your gasifier with the charcoal -- and fed
> >> the hot product gasses from the "Big-Top" to it -- maybe inject a little
> >> steam -- should we not get a clean gas and solve a lot of fuel conditioning
> >> problems?
> >
> >..sure. 10 kg's of charcoal is plenty,
> >but a _required_ precharge. Without it,
> >you'll get tars all over the down stream piping.
> >You'll prefer buying that charcoal precharge than
> >cleaning the piping.
>
> Lots of precharge then -- no problem.
>
>
> >
> >..if that bigtop can drop charcoal out down
> >the bottom, put it on top of my gasifier,
> >or, use an auger.
>
> We use a shovel and wheelbarrow.

..initially. Labor cost?

> >> Arnt -- working it out for say 5 kwe output from a Volks diesel --
> >> converted -- how much biomass to move around per 7.5 hr "batch" run?
> >
> >..depends; if this matches my old tar flared fuel hopper,
> >_and_ allows feeding your _green_long_sticks_,
>
> Not so green -- firewood -- about 35%

..no problemo, I made fine gas on wet wood too, up here.

> > you're
> >looking at _about_ 2 kilograms of wood per kWeh _and_
> >about 1.5 kWh of heat. This assumes 25% genset efficiency,
> >15% heat lost from the gas cooling and a 75% efficiency
> >gasifier rig. Recycling heat, steam and carbon shoud lower
> >these fuel consumption #'s by 20-25%.
>
> We'll use the extra heat to make strong rum. Lots of sugar cane around
> here. I already have a 450 liter per batch system -- would me over 50
> gallons of 80% "rum" per month -- if I fermented the "wine". But needs lots
> of heat as I boil-extract the sugar in a pressure retort. (Have that
> already in place as well) Though actually -- once you have the insulated
> retort pressurized -- very little heat required after.
>
> Then only need build the still --- and more heat required again.

..a rumbling rum drum a month. Cool.

> >..ie: about 42 - 53 kgs for this run, or,
> >about 14 - 18 hours for a 100kg batch run.
>
> So -- 100 kg per day of partially dried wood -- what we call fire wood
> here. The locals bring it to my yard for $9.00 US per ton (910 kg). The
> Cane for $15.00 US per ton.

..neat.

> Also -- the cane ends up in split sticks -- 12 in long -- from the boiling
> extraction process -- dry quickly. So we can have alcohol production,
> gasifier -- everything!

..commercial export quality wine or booze?

..is it possible to fund say exporting gasifiers, and/or
gasification technology from your end, without winding up
with Nigeria-letter-authors"?

> >..for this size engine power, charcoal target size is
> >about 1x1x1 inches on entering the combustion star lens
> >between the nozzles. Will vary abit depending on the
> >power load.
>
> The split cane stalks are a half of 20 mm dia. by 30 cm long. Pyrolysing
> these would mean a further reduction in size -- say to a semi-circle --
> probably 7 mm by 25 cm.

..char a few samples and report back the shrinkage.

> We could stack these carefully -- for every batch run??
>
> !!!!!!
> !!!!!!
> !!!!!!
>
> Like that?

..we'll try it. Just dumping it in may even work better too.
Right now I think these stalk halves should be chopped into
5-10 cm bits. We'll see.

> >> I hate the idea of sawing up sticks of wood into little chunks --- 24 in.
> >> or longer "sticks" -- now that is easy! That should come out in "chunks"
> >> after being well carbonized??

..more easily, yes, at a likely heat loss cost.
The WWII plant people chose to chop the wood instead.

> >..run a char stick crusher feeding the gasifier. Spring return
> >piston packing/ramming charcoal thru an extruding cone across
> >the gasifier, tangentially into the opposite wall, to break the
> >extruded char stick into adequate size pieces? Or auger it in.
>
> Probably get the women to break it into the right sizes by hand.

...and then I shag 'em??? ;-)

> >> That little 3 cylinder Continental diesel would be better -- as it has
> >> piston with sleeves -- for easier overhaul. Should be just right for 3.4
> >> kwe net.
> >
> >..future expansion; 25 + 25 + 10 = 60 kWe... you may have
> >a living here and may fund your new dream shop on this.
>
> How about building an absorbtion cycle freezer to store meat using waste
> heat? Could make good side line running a packing house and corn mill.

..neat. Again, I need model data and structure suggestions.
This is useful in California too. Air conditioning... ;-)

> >..play with 'http://home.c2i.net/arnt/gas/belize25b.xls',
> >I need pricing and bug-fix feedback.
>
> Will Check it --
>
> >
> >> If you want -- can take picture and file attach?
> >
> >..yes, and no; _post_ the url.
>
> Hmm -- that is a thought -- have place to mount it --
>
> >
> >> The cylinder holds 100kg of wood pellets containing 1860 MJoules of
> >> energy. The column of pellets is lit on top.
> >[...]
> >> 20 kg of charcoal, containing about 560 MJoules of energy, are allow to
> >
> >..about half to 3/4 of the charcoal should be consumed
> >burning and then gasifying the tar, vinegar, methanol etc
> >vapors, and pyrolysis gases, into 2/3 syngas, 1/3 Nitrogen,
> >a little soot, and say 5 kg of charcoal. Recycling heat,
> >steam, and carbon as, say, engine exhaust gas, will help.
> >
>
> Figured on feeding all that to your gasifier. The tars and stuff directly
> into the gasifying charcoal -- extra heat from the big-top making some very
> hot steam to mix in with the air to your gasifier.
>
> Ending up with extra product gas to run engine.

...or conserve fuel. Or more machinery.

> No sense thinking about selling to grid. Economy is crashing in 3rd world
> -- no customers to buy anything.

...so we make them.

> If we grind corn and freeze meat for storage -- we get paid in corn and meat.
>
> With this we "trade" ---

..if need be, yep.

> Or do you think the global economy is going to turn around -- in the next 5
> years?

..yep. Let the white "green" EU & US people whine*,
they'll get over it as they face _real_ competition.
(* in some other mail list, please, we have lost
enough valued gasification gurus here.)

> And what if war starts up?

..only real danger comes from the launch-capable
presidents who believe in the "green" pessimists.

> By the way -- the "strong-rum" is for running either of the two rabbits I
> have with gasoline engines. One is converted to a small "truck" -- we often
> carry one ton loads with it.

..uhmmm, reminds me of my early childhood, when my dad
asked me to watch, when we had _God-Fearing_ family visit
us unexpectedly. At a curious 4 years of age, I ran up
and asked, as I forgot what to do with the filled up
"gas" bottle. Next time they came visiting, I was 28. ;-)

> To me -- makes a lot more sense to run on alcohol then put a gasifier in them.

..ok, we can do both.

> Arnt -- a "poor" cane field (little or no fertilizer -- except ash from the
> gasifier) yields 30 tons of biomass per year. Year after year after year.

..per acre???

> That also is equal to 3 tons or sugar -- plus 10 tons of 50% (moisture)
> cane stalk wastes (bagasse is chips of cane stalk wastes).
>
> I am being offered cane field for $500 US per acre -- every day!

[posted for thread completion]

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From arnt at c2i.net Tue Aug 14 22:45:03 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3B79DC1F.B0B658A8@c2i.net>

On Tue, 14 Aug 2001 18:40:55 -0500, Peter Singfield <snkm@btl.net> wrote
in <3.0.32.20010814183952.0092dd20@wgs1.btl.net>:

> At 01:49 AM 8/15/2001 +0200, you wrote:
> >On Tue, 14 Aug 2001 13:01:06 -0500, Peter Singfield <snkm@btl.net> wrote
> >in <3.0.32.20010814130000.009235e0@wgs1.btl.net>:
>
> >> >...at grid speed 3600 rpm = 60 Hz 2 poles, etc.
> >>
> >> Pulley/belt drive from front of crank -- make that 3 to 1 -- so 1200 rpm.
> >
> >..the generator is a 6 pole machine??? To minimize the
> >mechanical losses, you want 2 poled machines bolted to
> >the flywheel at 3600 rpm.
>
> No -- the diesel fast idlying at 1200 RPM -- the belt drive gearing up to
> the genset to turn that at 3600 when the diesel is only turning 1200 RPM

..ugh.

> >..neat! Price model data structure suggestions?
>
> Well, they do a great job of this in India -- check this site:
>
> http://aewgasifiers.netfirms.com/index.htm
>
> Look around -- check out the "prices" --

..here I meant the Guatemala 8 HP corn mill price,
and "how much can we sell the corn flour for".

> >> We use a shovel and wheelbarrow.
> >
> >..initially. Labor cost?
>
> What labor cost -- that is your job! (You do want to eat??)

.. ;-)

..banks really don't care much about my diet.
To plan funding, I need local labor costs. Etc.

> >> Not so green -- firewood -- about 35%
> >
> >..no problemo, I made fine gas on wet wood too, up here.
>
> There you go!
>
> >> extraction process -- dry quickly. So we can have alcohol production,
> >> gasifier -- everything!
> >
> >..commercial export quality wine or booze?
>
> No -- alcohol fuel to run vehicle -- later to run fuel cell -- we buy some
> at the scrap car yard -- but have to wait a few years first.

..drop the alcohol stage for the fuel cells,
they _prefer_ pure syngas.

> >..is it possible to fund say exporting gasifiers, and/or
> >gasification technology from your end, without winding up
> >with Nigeria-letter-authors"?
>
> Utterly impossible ---

..hm.

> >> The split cane stalks are a half of 20 mm dia. by 30 cm long. Pyrolysing
> >> these would mean a further reduction in size -- say to a semi-circle --
> >> probably 7 mm by 25 cm.
> >
> >..char a few samples and report back the shrinkage.
>
> I have a wonderful char making furnace. Use it for carbonizing snake bone.
>
>
> >>
> >> Like that?
> >
> >..we'll try it. Just dumping it in may even work better too.
> >Right now I think these stalk halves should be chopped into
> >5-10 cm bits. We'll see.
>
> I believe they will crumble easily.
>
> >> How about building an absorbtion cycle freezer to store meat using waste
> >> heat? Could make good side line running a packing house and corn mill.
> >
> >..neat. Again, I need model data and structure suggestions.
> >This is useful in California too. Air conditioning... ;-)
>
> Check this out in France:
>
> www.entropie.com/En/absorption/index.htm

..as with the corn mill, potential sales prices yields profit
value numbers, even if we need to get it from the frozen meat.

..dry hot air for drying clothes has a value that can be paid
for by harvesting or chopping sugar cane or whatever. Cat skin.

> >> Arnt -- a "poor" cane field (little or no fertilizer -- except ash from the
> >> gasifier) yields 30 tons of biomass per year. Year after year after year.
> >
> >..per acre???
>
> Yes -- per "acre" -- we are energy rich here but dominated by modern
> propaganda so as not to realize it.
>
> I can also grow -- easily -- 30 tons per acre of Cassava -- which would
> yield even more alcohol than sugar cane -- and use all the leaves to raise
> fat pigs!

..uhmmm. Cool. Barbecueing swine needs gas too. ;-)

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

-
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From english at adan.kingston.net Tue Aug 14 22:57:42 2001
From: english at adan.kingston.net (*.English)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Re: Thermocouples, now Big Top
In-Reply-To: <3.0.32.20010814075037.009172e0@wgs1.btl.net>
Message-ID: <200108150254.WAA13533@adan.kingston.net>

Peter,
I have stuffed it full of hay with moderately good results, when
using forced air. With other models I have used chips, branches and
bamboo. Duration, flame stability and output vary with density,
particle size and moisture content.

Give it a try! It's easy.
Alex

> So Alex -- did you ever get the "Big Top" running well on anything else but
> pellets?
>
> Peter Singfield / Belize
>

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From piolenc at mozcom.com Wed Aug 15 05:19:39 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Hydrogen a false fuel
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <3B79EE74.CA53A457@mozcom.com>

Okay, now you've got me scurrying for my collection of NACA reports. It
seems to me that they would have noted a power loss (other than due to
volumetric loss from using gas as a fuel), and that I would have
remembered it. It was some years ago, though...

The argument in favor of hydrogen is that knock in SI engines is a
residual mixture or end-gas phenomenon, caused by the deflagrating flame
front moving too SLOWLY. A gas that burns fast, but without detonating
(the claim is that stoichiometric mixtures of hydrogen and oxygen do not
detonate, but only deflagrate), should consume itself quickly enough to
outpace the radiant adiabatic heating that causes SI "knock."

Marc

Thomas Reed wrote:
>
> Dear Mark:
>
> Thanks for your good reply. Hydrogen has ten times the flame velocity of
> other fuels, so that ordinary stoichiometric combustion produces "Hydrogen
> knock" with the correct A/F ratio.

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From tombreed at home.com Wed Aug 15 08:45:01 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Hydrogen: Always a bridesmaid, never a bride??
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <001401c12586$1a9fa500$18e5b618@lakwod3.co.home.com>

Dear Marc:

So nice to find a mind not already set in concrete. I am not a mechanical
engineer - I am an alternate fuel chemist who needs to comprehend as much as
possible about the mechanical engineering of fuel combustion. Wish we could
sit down over a cup of coffee to discuss this subject from our slightly
different viewpoints.
~~~~~
In my view

Hydrogen is (so far) Always a bridesmaid, never a bride!

(Cellulose hydrolysis is in the same boat - the first plants were built in
1917 with great promise and new promises are still made every year. A GREAT
and endless research subject, but the marriage will be consumated when I see
the first million gallons emerge without subsidy.)

Yes, hydrogen is a GOOD fuel for some specific applications. Quartz working
and fuel cells specifically require it, damn the cost and inconvenience.
After 150 years of fuel development, no other fuel processes require it.
Widely used for synthesis however.

If hydrogen were cheap, plentiful and easy to make and store, we could adapt
all applications to hydrogen.

Hydrogen has the highest energy per mass of any fuel. But it has the lowest
energy content per volume of any fuel unless you liquefy it or stuff it into
hydrides.

One of the best hydride compounds is methane, CH4, amply supplied by Mother
Nature from biological, thermal and synthetic processes. Clean combustion
generates only water and CO2, BOTH necessary for life.

Another of the best fuels rich in hydrogen is methanol, CH3OH, clean
burning, high octane, easily made catalytically, currently ~$0.15/l in bulk.
(See "Methanol: A Versatile Fuel for Immediate Use", T. B. Reed, and R. M.
Lerner, Science, 1299-1304, 1973 for the compelling arguments for methanol
use. See "Methanol at MIT: Industry Influence Charged in Project
Cancellation", A. L. Hammond, Science 190, 761 (1975) for how the oil
companies blocked methanol testing at MIT in 1974.)

My favorite fuel rich in hydrogen is dimethyl ether. It is the renewable
twin of propane, boils at -20, stores as a liquid, and burns as a gas.
Easier to make than methanol. It can be substituted 1 for 1 for ethanol
without changing A/F ratio, since they are both C2H6O. So it can be added to
ethanol for winter starting.

~~~~~~~~
I hope we can talk at length some day....

Your truly, TOM REED

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "F. Marc de Piolenc" <piolenc@mozcom.com>
To: "gasification" <gasification@crest.org>
Sent: Tuesday, August 14, 2001 9:37 PM
Subject: Re: GAS-L: Hydrogen a false fuel

> Okay, now you've got me scurrying for my collection of NACA reports. It
> seems to me that they would have noted a power loss (other than due to
> volumetric loss from using gas as a fuel), and that I would have
> remembered it. It was some years ago, though...
>
> The argument in favor of hydrogen is that knock in SI engines is a
> residual mixture or end-gas phenomenon, caused by the deflagrating flame
> front moving too SLOWLY. A gas that burns fast, but without detonating
> (the claim is that stoichiometric mixtures of hydrogen and oxygen do not
> detonate, but only deflagrate), should consume itself quickly enough to
> outpace the radiant adiabatic heating that causes SI "knock."
>
> Marc
>
> Thomas Reed wrote:
> >
> > Dear Mark:
> >
> > Thanks for your good reply. Hydrogen has ten times the flame velocity
of
> > other fuels, so that ordinary stoichiometric combustion produces
"Hydrogen
> > knock" with the correct A/F ratio.
>
>
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From snkm at btl.net Wed Aug 15 09:56:57 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Re: Thermocouples, now Big Top
Message-ID: <3.0.32.20010815073108.009255b0@wgs1.btl.net>

 

Thanks for the update Alex. Have you found a use for the "flair" yet? All
that heat still going to the skies?

How about this --

A second "chamber" where flare from the first is uses for destructive
distillation of biomass material in the second. Yielding bio-oils?

The advantage being no "air" in the products of the second extraction.

You would then get increased yields of charcoal -- plus bio-oils.

Regarding Omega "boards". The prices have went way up! In real terms --
about 25% -- but that is incredible when compared to the great drop in
prices for all other "computer" devices in the past 20 years.

Some shopping around is advisable. The basic "system" is a signal
conditioner tied to an Analogue/digital converter -- and software to run same.

The board I paid 25% less for 20 years ago also had 16 channels -- not six
-- and could be further expanded to 256 channels at small cost.

The signal conditioning module, software, could do every kind of sensor --
from platinum resistance elements to pressure transducers -- software
included all look-up tables -- etc.

I believe if you search around you'll find a much better bargain.

Peter

At 10:52 PM 8/14/2001 -0500, you wrote:
>Peter,
>I have stuffed it full of hay with moderately good results, when
>using forced air. With other models I have used chips, branches and
>bamboo. Duration, flame stability and output vary with density,
>particle size and moisture content.
>
>Give it a try! It's easy.
>Alex
>
>> So Alex -- did you ever get the "Big Top" running well on anything else but
>> pellets?
>>
>> Peter Singfield / Belize
>>
>
>

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From Carl.Carley at eml.ericsson.se Wed Aug 15 10:13:22 2001
From: Carl.Carley at eml.ericsson.se (Carl Carley (EML))
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Re: Thermocouples, now Big Top
Message-ID: <BBB80FB03D54D51192DA0002A56B024805729C@eukbant103.uk.eu.ericsson.se>

Peter,
Thick jack clot here, cant quite get my head around this destructive distillation you talk about, am I putting wood or whatever in a sealed drum and heating this from the flair of the big top?
regards
Carl
England

 

Thanks for the update Alex. Have you found a use for the "flair" yet? All
that heat still going to the skies?

How about this --

A second "chamber" where flare from the first is uses for destructive
distillation of biomass material in the second. Yielding bio-oils?

The advantage being no "air" in the products of the second extraction.

You would then get increased yields of charcoal -- plus bio-oils.

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From dglickd at pipeline.com Wed Aug 15 10:54:50 2001
From: dglickd at pipeline.com (Dick Glick)
Date: Tue Aug 31 21:09:36 2004
Subject: Hydrogen: Always a bridesmaid, never a bride??
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <00cc01c12599$c4b7fa20$0100a8c0@hppava>

Wearing my methanogenic anaerobic fermentation bonnet, methane so derived is
prime for sub-tropical and tropical regions of the world -- a fuel for all
uses -- and one way of obtaining hydrogen (of course as is true for methane
in general) -- using standard chemical methods.

Best, Dick
Best, Dick

Dick Glick, PhD

President

Corporation for Future Resources

1909 Chowkeebin Court

Tallahassee, Florida 32301

Phone: 850-942-2022

Email: dglickd@pipeline.com

URL: www.CorpFutRes.com

A specific Brazilian prototype project, also applicable to Florida, is found
at:

http://wire0.ises.org/entry.nsf/E?Open&project&00031306

 

 

----- Original Message -----
From: "Thomas Reed" <tombreed@home.com>
To: <piolenc@reporters.net>; "gasification" <gasification@crest.org>
Cc: "bioenergy" <bioenergy@crest.org>; "Robb Walt" <rwalt@gocpc.com>;
"Helena Chum" <helena_chum@nrel.gov>; "Ralph Overend"
<ralph_overend@nrel.gov>; "Vivian Reed" <vivie2000@cs.com>
Sent: Wednesday, August 15, 2001 8:30 AM
Subject: Hydrogen: Always a bridesmaid, never a bride??

> Dear Marc:
>
> So nice to find a mind not already set in concrete. I am not a mechanical
> engineer - I am an alternate fuel chemist who needs to comprehend as much
as
> possible about the mechanical engineering of fuel combustion. Wish we
could
> sit down over a cup of coffee to discuss this subject from our slightly
> different viewpoints.
> ~~~~~
> In my view
>
> Hydrogen is (so far) Always a bridesmaid, never a bride!
>
> (Cellulose hydrolysis is in the same boat - the first plants were built in
> 1917 with great promise and new promises are still made every year. A
GREAT
> and endless research subject, but the marriage will be consumated when I
see
> the first million gallons emerge without subsidy.)
>
> Yes, hydrogen is a GOOD fuel for some specific applications. Quartz
working
> and fuel cells specifically require it, damn the cost and inconvenience.
> After 150 years of fuel development, no other fuel processes require it.
> Widely used for synthesis however.
>
> If hydrogen were cheap, plentiful and easy to make and store, we could
adapt
> all applications to hydrogen.
>
> Hydrogen has the highest energy per mass of any fuel. But it has the
lowest
> energy content per volume of any fuel unless you liquefy it or stuff it
into
> hydrides.
>
> One of the best hydride compounds is methane, CH4, amply supplied by
Mother
> Nature from biological, thermal and synthetic processes. Clean combustion
> generates only water and CO2, BOTH necessary for life.
>
> Another of the best fuels rich in hydrogen is methanol, CH3OH, clean
> burning, high octane, easily made catalytically, currently ~$0.15/l in
bulk.
> (See "Methanol: A Versatile Fuel for Immediate Use", T. B. Reed, and R. M.
> Lerner, Science, 1299-1304, 1973 for the compelling arguments for methanol
> use. See "Methanol at MIT: Industry Influence Charged in Project
> Cancellation", A. L. Hammond, Science 190, 761 (1975) for how the oil
> companies blocked methanol testing at MIT in 1974.)
>
> My favorite fuel rich in hydrogen is dimethyl ether. It is the renewable
> twin of propane, boils at -20, stores as a liquid, and burns as a gas.
> Easier to make than methanol. It can be substituted 1 for 1 for ethanol
> without changing A/F ratio, since they are both C2H6O. So it can be added
to
> ethanol for winter starting.
>
> ~~~~~~~~
> I hope we can talk at length some day....
>
> Your truly, TOM REED
>
>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
> 303 278 0558; tombreed@home.com
> ----- Original Message -----
> From: "F. Marc de Piolenc" <piolenc@mozcom.com>
> To: "gasification" <gasification@crest.org>
> Sent: Tuesday, August 14, 2001 9:37 PM
> Subject: Re: GAS-L: Hydrogen a false fuel
>
>
> > Okay, now you've got me scurrying for my collection of NACA reports. It
> > seems to me that they would have noted a power loss (other than due to
> > volumetric loss from using gas as a fuel), and that I would have
> > remembered it. It was some years ago, though...
> >
> > The argument in favor of hydrogen is that knock in SI engines is a
> > residual mixture or end-gas phenomenon, caused by the deflagrating flame
> > front moving too SLOWLY. A gas that burns fast, but without detonating
> > (the claim is that stoichiometric mixtures of hydrogen and oxygen do not
> > detonate, but only deflagrate), should consume itself quickly enough to
> > outpace the radiant adiabatic heating that causes SI "knock."
> >
> > Marc
> >
> > Thomas Reed wrote:
> > >
> > > Dear Mark:
> > >
> > > Thanks for your good reply. Hydrogen has ten times the flame velocity
> of
> > > other fuels, so that ordinary stoichiometric combustion produces
> "Hydrogen
> > > knock" with the correct A/F ratio.
> >
> >
> > -
> > Gasification List Archives:
> > http://www.crest.org/discussion/gasification/current/
> >
> > Gasification List Moderator:
> > Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> > www.webpan.com/BEF
> >
> > Sponsor the Gasification List: http://www.crest.org/discuss3.html
> > -
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> > http://www.fsec.ucf.edu/bioam/
> > http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> > http://solstice.crest.org/renewables/biomass-info/
> >
>
>
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>
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>

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From snkm at btl.net Wed Aug 15 11:41:17 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: dimethyl ether
Message-ID: <3.0.32.20010815081202.00931100@wgs1.btl.net>

 

Dear Tom Reed and Mark;

At 06:30 AM 8/15/2001 -0600, you wrote:
>Dear Marc:
>
>One of the best hydride compounds is methane, CH4, amply supplied by Mother
>Nature from biological, thermal and synthetic processes. Clean combustion
>generates only water and CO2, BOTH necessary for life.

Agreed -- and the simplest product of steam reforming. As in much lower
temperatures required than for steam reforming to synthesis gas.

>
>Another of the best fuels rich in hydrogen is methanol, CH3OH, clean
>burning, high octane, easily made catalytically, currently ~$0.15/l in bulk.

My "personal" conclusion -- as mentioned before -- is that the "alcohols"
will be the fuel of the future. Especially in that they presently work
extremely well in modern fuel cells -- yet can be used in IC engines as
well. What they call in computer terminology -- downward compatible.

>
>My favorite fuel rich in hydrogen is dimethyl ether. It is the renewable
>twin of propane, boils at -20, stores as a liquid, and burns as a gas.
>Easier to make than methanol. It can be substituted 1 for 1 for ethanol
>without changing A/F ratio, since they are both C2H6O. So it can be added to
>ethanol for winter starting.

Very interesting! Sounds like another refrigerant working fluid worth
investigating.

How easy is it to make -- and from what "base" (or bases)??

Peter Singfield / Belize

>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
>303 278 0558; tombreed@home.com

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From snkm at btl.net Wed Aug 15 11:43:04 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Combustion Vs Gasification
Message-ID: <3.0.32.20010815093245.00922ab0@wgs1.btl.net>

At 04:19 AM 8/15/2001 +0200, you wrote:
>On Tue, 14 Aug 2001 18:40:55 -0500, Peter Singfield <snkm@btl.net> wrote
>in <3.0.32.20010814183952.0092dd20@wgs1.btl.net>:
>>
>> Look around -- check out the "prices" --
>
>..here I meant the Guatemala 8 HP corn mill price,
>and "how much can we sell the corn flour for".

The same mill you see in the General purpose device sells in Guatemala for
around $800 US. That is a dehusker and flour mill.

We can't plan on selling anything. Unlike socialistic societies in 1rst
world -- when economy goes bad -- no money. And especially -- no money from
Government handouts -- ever.

If you want to get "rich" -- keep trying to break into the California
market place. But being as you are from a socialistic society -- they will
eat you alive and spit out the residues.

>> No -- alcohol fuel to run vehicle -- later to run fuel cell -- we buy some
>> at the scrap car yard -- but have to wait a few years first.
>
>..drop the alcohol stage for the fuel cells,
>they _prefer_ pure syngas.

We have a problem making pure syngas at this time. And also -- fuel cells
work good on natural gas -- so "dirty" methane is fine.

>>
>> www.entropie.com/En/absorption/index.htm
>
>..as with the corn mill, potential sales prices yields profit
>value numbers, even if we need to get it from the frozen meat.

You invest rapidly decreasing value "cash" into something that allows you
to eat well for the rest of your life.

>
>..dry hot air for drying clothes has a value that can be paid
>for by harvesting or chopping sugar cane or whatever. Cat skin.

Just an expression Arnt -- everyone dries clothes by hanging them on a line
here.

>> I can also grow -- easily -- 30 tons per acre of Cassava -- which would
>> yield even more alcohol than sugar cane -- and use all the leaves to raise
>> fat pigs!
>
>..uhmmm. Cool. Barbecueing swine needs gas too. ;-)

As the monetary economy dries up -- meat becomes a high value item. As
normal procedure for producing same depends heavily on mechanized
agriculture -- not only all those machines -- but also all those chemicals.

By products that can be used to raise meat become high ticket items when
the feed lots all go bankrupt.

The best way to preserve meat -- or indeed all foods -- is by irradiation.
But you hyper fanatic Europeans and that crazy Green movement have put a
stop to any further advancement in that direction. Keeping us here in 3rd
world dependent on expensive refrigeration processes to preserve foods.

Granted -- you make a lot more money out of us that way -- but soon -- no
money -- and we all lose.

Give me some cobalt 60, a lead chamber fed by a conveyor belt, a nitrogen
packing arrangement -- and I'll be able to preserve foods for 15 years or
more without having to make electrical power to keep it preserved.

Further -- frozen foods become so much biomass after six months!
Nutritional value going to zip. Irradiated food stays nutritious!

Ah -- what we would do without European Green influences?? Probably avoid
this coming 3rd world war -- as nothing brings war closer than hungry bellies.

Our biggest problems here is storing foods. I have 7 mango trees that
produce tons of delicious product each year -- yet no way to preserve them
past the few days they fall and rot.

(And avocados -- pineapple -- oranges -- tangerines -- etc -- all on 3/4 of
one acre of land)

Arnt -- stick with your California plan -- just the place for you.

For you money is an end in itself -- I am changing over to where money is
handy -- but food is first.

Peter

>
>--
>..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>
> Scenarios always come in sets of three:
> best case, worst case, and just in case.

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From snkm at btl.net Wed Aug 15 12:43:59 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Big Top making bio-oils -- and steam reforming bio-oils
Message-ID: <3.0.32.20010815095808.00926720@wgs1.btl.net>

At 04:09 PM 8/15/2001 +0200, you wrote:
>Peter,
>Thick jack clot here, cant quite get my head around this destructive
distillation you talk about, am I putting wood or whatever in a sealed drum
and heating this from the flair of the big top?
>regards
>Carl
>England
>

Just an interesting experiment to try.

But yes -- put a small retort up there -- filled with any biomass -- say a
small propane tank -- cut the top curved section off at the "flat" and make
up tow flanges -- so you can bolt it back together -- sealed.

Now run a pipe from the valve hole at the top. Heat using flair from the
bottom.

Apply proper insulation -- that is leave a passage for flair heat between
propane tank retort and insulated outer jacket.

Now -- build a simple steam trap to stop water vapor from passing through
with the products of destructive distillation. You must insulate the
exhaust pipe to the point it enters the steam trap.

What passes that point no longer contains water vapor and is cooled. But
still is at least 180 F.

You then run that product through a condenser -- bio-oils.

Volatiles that pass out the other side of the condenser are burnable gasses.

Match retort to big top -- so both batches finish at the same time. Maybe
the destructive distillation a little ahead.

You have all kinds of hot water by-product coming off -- you can turn that
to steam and super heat using the flue heat exhausting after the
destructive distillation retort.

Later on -- one could experiment using that steam to steam reform the
bio-oils to synthesis gas -- or methane -- run a fuel cell.

One could further steam reform the charcoal to methane or synthesis gas --
using some of the charcoal in a gasifier to produce the heat required for
the steam reformation of the balance of charcoal.

You would use the product gas from the small gasifier in a catalytic
"radiant" heater -- which is much more efficient for this thermal process
-- as it is a dead end heat source -- no great amount of flue heat losses
-- which makes steam reforming so inefficient in normal practice.

Your steam reformer would be a pipe -- the pipe running through a radiant
heater as described. You would inject appropriate amounts of steam at the
entrance. The radiant heater would supply the investment heat for the
reforming process.

As for examples of prior art in this -- look at those car fuel cells --
that is exactly how they are doing this.

But to start -- just build that retort and make some bio-oils -- on top of
the big top.

Mind you -- all the above is to exotic -- to complicated -- for the
majority of people.

Bio-oils may or may not run a diesel engine directly -- further
experimentation required.

Such as supplementing bio-oil diesel with charcoal gasifier product.

Then -- no diesel at all required -- everything biomass.

Hmm -- wonder if bio-oil mixed with strong cane rum would work a diesel?

Very little interest in further experimenting on this list -- they all
figure they have reached the ultimate solution. Who knows -- maybe they are
right? But should we stop trying?

The car makers along with the petrol companies sure are still experimenting
though.

Peter Singfield / Belize

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From snkm at btl.net Wed Aug 15 15:26:24 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Clarifying Big Top device improvements
Message-ID: <3.0.32.20010815131435.00928100@wgs1.btl.net>

 

An attempt at clarification ----

At 02:03 PM 8/15/2001 EDT, you wrote:
>In a message dated 8/15/2001 11:42:25 AM Central Daylight Time, snkm@btl.net
>writes:
>
><< Just an interesting experiment to try. >>
>
>You lost me after this phrase. I am not an engineer but since I have an
>interest in gasification and alternative fuels I want to be able to follow
>what you are saying.

OK -- here it is again. Close bracketed text is original:

****************
But yes -- put a small retort up there -- filled with any biomass -- say a
small propane tank -- cut the top curved section off at the "flat" and make
up tow flanges -- so you can bolt it back together -- sealed.
*************

A retort as in a closed reaction chamber. Leak proof -- in this case -- one
exit.

A propane tank -- new and empty of propane -- makes such a vessel.

*********************
Now run a pipe from the valve hole at the top. Heat using flair from the
bottom.
***************

The big top presently just flairs the products of pyrolysis burning in air
to the skies. Stick the above described retort in the heat path.

****************
Apply proper insulation -- that is leave a passage for flair heat between
propane tank retort and insulated outer jacket.
*********************

Insulate in the same manner you would a boiler over a fire pit.

*********************
Now -- build a simple steam trap to stop water vapor from passing through
with the products of destructive distillation. You must insulate the
exhaust pipe to the point it enters the steam trap.
**********************

Steam trap is a common device in steam heating for buildings systems. It
works by condensing steam -- which stays trapped as hot feed water while
allowing "air" to pass through -- keeping air and gasses out of the heating
system. It also can mean a device that stops steam from passing through
from heating side into the feed water return line -- only water and air
comes out -- no steam. The water "returns" the air goes upwards and onwards
-- in this case -- the products of destructive distillation.

This may or may not be a good idea -- as tars will condense at 180 F to --
but they can be skimmed off the top of the water after.

Air Venting steam trap would be more accurate. Just a simple way to recover
water from the products of destructive distillation -- also allowing the
use of "wet" biomasses for destructive distillation without contaminating
product with the much water.

*******************
What passes that point no longer contains water vapor and is cooled. But
still is at least 180 F.

You then run that product through a condenser -- bio-oils.
********************

The volatiles pass out by the steam trap to be condensed further down the
"line" in a conventional condenser apparatus. The condensate is often
called bio-oils. It is a mixture of many substances.

The skimmed tars from the condesate water would be added.

*******************
Volatiles that pass out the other side of the condenser are burnable gasses.
*******************

Some gasses will not condense -- such as H2 -- N2 -- CO2 -- CO -- etc --
which will be present in small amounts.

*********************
Match retort to big top -- so both batches finish at the same time. Maybe
the destructive distillation a little ahead.
*********************

Load balance so that the destructive distillation will always be completed
before the big-top shuts down.

*********************
You have all kinds of hot water by-product coming off -- you can turn that
to steam and super heat using the flue heat exhausting after the
destructive distillation retort.
********************

The hot water by-products are from the steam trap and the condenser
cooling. This can be heated to steam using flue gas exhaust above the
destructive distillation retort -- put a small "boiler" there.

********************
Later on -- one could experiment using that steam to steam reform the
bio-oils to synthesis gas -- or methane -- run a fuel cell.
*********************

Only a very tiny amount of steam would be required -- the rest could be
used for any purpose -- including running a small power supply.

***********************
One could further steam reform the charcoal to methane or synthesis gas --
using some of the charcoal in a gasifier to produce the heat required for
the steam reformation of the balance of charcoal.
***********************

Charcoal is no longer a hydrocarbon -- as such -- steam reforms in
traditional coal/coke manner.

***********************
You would use the product gas from the small gasifier in a catalytic
"radiant" heater -- which is much more efficient for this thermal process
-- as it is a dead end heat source -- no great amount of flue heat losses
-- which makes steam reforming so inefficient in normal practice.
***********************

Avoiding flue gas losses in the steam reformation process. Say one is going
for just methane -- that would be around 1400 F -- flue gasses would be at
least 1600 F if a conventional combustion system was used. However --
radiant catalytic heaters produce very little flue gas -- so much less
losses. Then it would be easy to operate at 1600 F with high thermal
efficiency.

************************
Your steam reformer would be a pipe -- the pipe running through a radiant
heater as described. You would inject appropriate amounts of steam at the
entrance. The radiant heater would supply the investment heat for the
reforming process.
***********************

The steam forming process would occur in a vertical standing pipe full of
charcoal. This pipe surrounded by radiant heaters keeping a temperature of
1600 to 2000 -- depending on what product was required.

Small amounts of steam would be injected into this charcoal column -- under
control -- regulated by temperature. As steam reforming is highly
endothermic -- you do not want temperatures falling below a lower set point
-- where reforming stops happening. So one inject small amounts of steam in
a controlled manner to maintain the right temperature -- which is dependent
on radiant energy output of catalytic heater and amount of steam introduced
into the column for reforming purposes.

The product gas comes out the top -- at 1400 to 1800 F -- again is cooled
-- recycling heat to water/steam.

***************************
As for examples of prior art in this -- look at those car fuel cells
systems -- that is exactly how they are doing this.
***************************

To quote from that posting:

You can see a flow diagram -- pretty obvious -- at:

http://a1008.g.akamai.net/7/1008/5509/938066099/autoweb.com.au/autonews/imag
es/gmh9902181ahi.jpg

Notice the catalytic burner loop --

*****************************
Bio-oils may or may not run a diesel engine directly -- further
experimentation required.

Such as supplementing bio-oil diesel with charcoal gasifier product.
*****************************

Referring to operating a standard partial combustion gasifier on pure
charcoal -- not so much tar problems -- and using bio-oil for the
compression ignition -- I have no idea if this would work!

********************************
Then -- no diesel at all required -- everything biomass.

Hmm -- wonder if bio-oil mixed with strong cane rum would work a diesel?
*******************************

Referring to the fact that diesels will operate on ethanol but require a
lubricant for the injection system. Also -- alcohol can supplement regular
diesel fuel -- the two mixed -- maybe the same can be done for bio-oils?

*******************************
Very little interest in further experimenting on this list -- they all
figure they have reached the ultimate solution. Who knows -- maybe they are
right? But should we stop trying?
*******************************

Never stop trying --

*******************************
The car makers along with the petrol companies sure are still experimenting
though.
*******************************

For all the bad publicity they get -- they never stop trying ---

Final comment -- what you have above is a few ideas regarding how to make
product that will run the up and coming fuel cells directly from biomass
gassifiers.

Steam reforming Charcoal to either methane or synthesis gas -- getting the
heat to do that from bio-oils or further gasification of charcoal or both.

The posting I made refering to the Linde process steam reformer
demonstrates how such a flow could be commercialized. And how to recycle
all the heat properly -- so an efficient process results.

When Harry starts talking of pure O2 plants as a "given" (and those are
quite often Linde as well) -- then I pull out steam reformation as another
"given".

Mind you -- that is for the huge systems -- most of the above is regarding
a micro system -- as indeed -- all those fuel celled cars will be -- each
and every micro/little one of em!

And at those efficiencies -- who will need grid anymore? Your car can be
your houses power pack -- as well as drive you around. And if you go
trailor camping -- you'll be able to do it in style!

The first fuel cells cars will be 45 kw ---

Put that into a slow moving 5 ton truck (top speed on flat going of 30 mph)
-- and you have a one stop village power plant and tranportation system.

Peter Singfield / Belize

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From kenboak at stirlingservice.freeserve.co.uk Wed Aug 15 16:36:41 2001
From: kenboak at stirlingservice.freeserve.co.uk (Ken Boak)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Clarifying Big Top device improvements
In-Reply-To: <3.0.32.20010815131435.00928100@wgs1.btl.net>
Message-ID: <00d201c125c9$cca4ef60$cdb8883e@boakk>

Peter, Alex & All,

One idea for a secondary air inlet and burner flange for a gasifier like the
"Big Top" would be to us an old ventilated disc brake hub.

These are the type with internal slots cast into the disc and would be ideal
to act as a secondary air preheater on account of the large surface area, to
volume of slots and possibly help to introduce swirl into the gas, air mix
to improve combustion in the burner zone.

Cheap, durable cast iron and plenty available as scrap at auto-repair shops
this could make a useful burner flange.

Ken

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From piolenc at mozcom.com Wed Aug 15 21:32:02 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Re: Hydrogen: Always a bridesmaid, never a bride??
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <3B7AA19E.E8A48C74@mozcom.com>

Dear Tom,

Actually, I suspect our views are not as far apart as all that. I'm not
a hydrogen-fuel fanatic; I too tend to favor the use of easily stored
liquids as hydrogen carriers and I've been following (as much as I can
from here) the development of direct liquid-fueled PEM fuel cells with
great interest.

I just thought I remembered that hydrogen had been found to run "sweet"
in IC engines, and I didn't want it rejected for the wrong reasons.
Unfortunately, my recollection does not seem to have been very good, at
least where use of hydrogens in diesels is concerned. Wish me "bon
appétit" - I'm about to eat crow.

I finally downloaded NACA Report 535 from the NACA Technical Reports
Server after failing to find it among my papers. Also missing is Navy
BuAer Design Memorandum #61, which I had found informative. Anyway, the
NACA experiments with diesels were aimed only at feeding them enough
hydrogen to balance the loss of weight due to fuel oil used - the
maximum amount that gave stable operation seems to have been 10 volume
percent, which is probably well below stoichiometric (haven't done the
numbers for mass and mole ratio). There is a definite peak in the
indicator diagrams with hydrogen present, suggesting just what you said
- very rapid combustion. The experiments were deemed a success because
enough hydrogen could be consumed at all regimes except idle to more
than compensate for the fuel oil consumed - in fact the airship could be
reballasted quite heavy if desired, even with the small volume percent
H2 used. A big advantage in LTA, for a large rigid airship trying to
land, say, at Moffett Field with its frequent thermal inversions. For
our purposes, not quite as scintillating.

Regards,
Marc

Thomas Reed wrote:
>
> Dear Marc:
>
> So nice to find a mind not already set in concrete. I am not a mechanical
> engineer - I am an alternate fuel chemist who needs to comprehend as much as
> possible about the mechanical engineering of fuel combustion. Wish we could
> sit down over a cup of coffee to discuss this subject from our slightly
> different viewpoints.

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From graeme at powerlink.co.nz Wed Aug 15 22:42:07 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Hydrogen a false fuel
In-Reply-To: <00bb01c12090$ee2b9e60$5a9436d2@graeme>
Message-ID: <001201c125fc$8d8b7dc0$ac9436d2@graeme>

Dear Harry and Tom R,
Hope you don't mind a joint reply as really you are both making similar
statements.
First, thanks for stating the boundaries that have locked you both in to the
"status quo" of existing technology, but I have to agree that hydrogen seems
wasted on transport fuel.

All I have said so far on the subject is that it has my interest. I haven't
said anything about where it comes from, how I intend to use it, what
phenomena I hope to create, or indeed what I intend to do with that end
creation.

A few years ago there was a wonderful BBC television documentary and book
entitled "Connections", presented by James Bourke. It followed the
evolution of ideas into cross pollinated technology application, something
that continues to this day. Nothing stops innovation except a sterile mind.

I recall reading only recently that eminent professors actually believed in
about 1895, that everything in the universe is known. Just as well they
weren't our teachers as I am sure we encourage the students under our
tutelage to strive for, and add their own brilliance, to create better
understanding of the old chestnuts we offer.

As my connections are only just being assembled, it is too early to discuss
my aspirations, and as usual its my own money being wasted instead of the
State Governments.

This has to be my last contribution for the moment as I am away again to
Ireland and Canada .
Regards
Doug Williams.
----- Original Message -----
From: "Harry W. Parker" <HPARKER@ttacs.ttu.edu>
To: "Thomas Reed" <tombreed@home.com>; "Graeme Williams"
<graeme@powerlink.co.nz>; <snkm@btl.net>
Cc: <gasification@crest.org>
Sent: Wednesday, 15 August 2001 1:36 am
Subject: Re: GAS-L: Hydrogen a false fuel

> Hello all,
>
> Tom is absolutely right about the problems with molecular hydrogen as a
> transportation fuel.
>
> My analysis for sources of alternative transportation fuels will be
> published in the Sept. issue of World Oil. "After petroleum is gone, what
> then". What then is liquid fuels from natural gas, which is already
> commercial in one location and near commercial in other locations. After
> that liquid fuels will be produced via gasification. The fuel will be
coal
> and lignite. The process will use pure high pressure oxygen. This method
> of coal gasification is commercial now in Kingsport Tenn, except they are
> making "petrochemicals" from coal, not gasoline and diesel. The CO2 from
> the gasificationn process is relatively pure and at a moderate pressure so
> can be conveniently sequestered.
>
> The most effective non-food uses for biomass are those uses that retain
the
> molecular structure of the biomass, instead of just using its heat of
> combustion. I am now seeking a post doc for a major research project --
> Consumer Products from Renewable Resources. The appointment would start
in
> January. Obviously I need a person with polymers education and
experience.
> I will make a more detailed posting later.
>
> Harry W. Parker, Ph.D., P.E.
> Professor of Chemical Engineering
> & Consulting Engineer
> Texas Tech University
> Lubbock, TX 79409-3121
> 806.742.1759 fax 742.3552
>
>
>
>
>

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From tombreed at home.com Thu Aug 16 09:01:44 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: Dimethyl Ether manufacture
In-Reply-To: <MABBKKNLMCKBBJKBLMGNGEHCCHAA.raywije@eureka.lk>
Message-ID: <001701c12651$25457540$18e5b618@lakwod3.co.home.com>

Dear Ray and all:

I'll try to find out more about DME, but here's my current download.

DME can of course be made from methanol by dehydration, like ethyl
ether:

2 CH3OH ===> CH3-O-CH3 + H2O

I believe this reaction is thermodynamically favored, because DME is a
nuisance in methanol manufacture, so minor variations in the catalyst and
conditions can make it the major product.

I do know that they are considering it for use in diesel engine injection,
but they also spent a lot of money on methanol buses, showing a total lack
of understanding of the octane-cetane issues.

I am particularly curious as to whether DME is high octane, high cetane,
both or neither. It may not fit this category; it may have a very high
flame velocity like hydrogen and cause knock either way.

DME is sold as "starting fluid".

I hope this gets some more knowledgable replies from our friends at
gasification or NREL.

Your pal, TOM RED

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Ray Wijewardene" <raywije@eureka.lk>
To: "Thomas Reed" <tombreed@home.com>
Sent: Wednesday, August 15, 2001 10:23 PM
Subject: RE: Hydrogen: Always a bridesmaid, never a bride??

> Dear Tom....While the dark clouds of the
> Pimental/Ethanol/Oil/Hydrogen/(etc.etc.etc) discussion float over us with
> their dooms-day messages... one point, particularly, in your note of the
> 15th August struck me as of particular interest and potential value in our
> S.Asian context. You observed that "Dimethyl ether is easier to make than
> Methanol". How, in fact, is it made, Tom...and from what raw-material? I
> have searched through my several books on mthanol etc (all sourced fromTom
> Reed) but can not locate a reference to how we might make dimethyl-ether.
> Kindly
> explain to the ignorant...with warm regards... RAY Ray Wijewardene
>
>
> -----Original Message-----
> From: Thomas Reed [mailto:tombreed@home.com]
> Sent: Wednesday, August 15, 2001 6:31 PM
> To: piolenc@reporters.net; gasification
> Cc: bioenergy; Robb Walt; Helena Chum; Ralph Overend; Vivian Reed
> Subject: Hydrogen: Always a bridesmaid, never a bride??
>
>
> Dear Marc:
>
> So nice to find a mind not already set in concrete. I am not a mechanical
> engineer - I am an alternate fuel chemist who needs to comprehend as much
as
> possible about the mechanical engineering of fuel combustion. Wish we
could
> sit down over a cup of coffee to discuss this subject from our slightly
> different viewpoints.
> ~~~~~
> In my view
>
> Hydrogen is (so far) Always a bridesmaid, never a bride!
>
> (Cellulose hydrolysis is in the same boat - the first plants were built in
> 1917 with great promise and new promises are still made every year. A
GREAT
> and endless research subject, but the marriage will be consumated when I
see
> the first million gallons emerge without subsidy.)
>
> Yes, hydrogen is a GOOD fuel for some specific applications. Quartz
working
> and fuel cells specifically require it, damn the cost and inconvenience.
> After 150 years of fuel development, no other fuel processes require it.
> Widely used for synthesis however.
>
> If hydrogen were cheap, plentiful and easy to make and store, we could
adapt
> all applications to hydrogen.
>
> Hydrogen has the highest energy per mass of any fuel. But it has the
lowest
> energy content per volume of any fuel unless you liquefy it or stuff it
into
> hydrides.
>
> One of the best hydride compounds is methane, CH4, amply supplied by
Mother
> Nature from biological, thermal and synthetic processes. Clean combustion
> generates only water and CO2, BOTH necessary for life.
>
> Another of the best fuels rich in hydrogen is methanol, CH3OH, clean
> burning, high octane, easily made catalytically, currently ~$0.15/l in
bulk.
> (See "Methanol: A Versatile Fuel for Immediate Use", T. B. Reed, and R. M.
> Lerner, Science, 1299-1304, 1973 for the compelling arguments for methanol
> use. See "Methanol at MIT: Industry Influence Charged in Project
> Cancellation", A. L. Hammond, Science 190, 761 (1975) for how the oil
> companies blocked methanol testing at MIT in 1974.)
>
> My favorite fuel rich in hydrogen is dimethyl ether. It is the renewable
> twin of propane, boils at -20, stores as a liquid, and burns as a gas.
> Easier to make than methanol. It can be substituted 1 for 1 for ethanol
> without changing A/F ratio, since they are both C2H6O. So it can be added
to
> ethanol for winter starting.
>
> ~~~~~~~~
> I hope we can talk at length some day....
>
> Your truly, TOM REED
>
>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
> 303 278 0558; tombreed@home.com
> ----- Original Message -----
> From: "F. Marc de Piolenc" <piolenc@mozcom.com>
> To: "gasification" <gasification@crest.org>
> Sent: Tuesday, August 14, 2001 9:37 PM
> Subject: Re: GAS-L: Hydrogen a false fuel
>
>
> > Okay, now you've got me scurrying for my collection of NACA reports. It
> > seems to me that they would have noted a power loss (other than due to
> > volumetric loss from using gas as a fuel), and that I would have
> > remembered it. It was some years ago, though...
> >
> > The argument in favor of hydrogen is that knock in SI engines is a
> > residual mixture or end-gas phenomenon, caused by the deflagrating flame
> > front moving too SLOWLY. A gas that burns fast, but without detonating
> > (the claim is that stoichiometric mixtures of hydrogen and oxygen do not
> > detonate, but only deflagrate), should consume itself quickly enough to
> > outpace the radiant adiabatic heating that causes SI "knock."
> >
> > Marc
> >
> > Thomas Reed wrote:
> > >
> > > Dear Mark:
> > >
> > > Thanks for your good reply. Hydrogen has ten times the flame velocity
> of
> > > other fuels, so that ordinary stoichiometric combustion produces
> "Hydrogen
> > > knock" with the correct A/F ratio.
> >
> >
> > -
> > Gasification List Archives:
> > http://www.crest.org/discussion/gasification/current/
> >
> > Gasification List Moderator:
> > Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> > www.webpan.com/BEF
> >
> > Sponsor the Gasification List: http://www.crest.org/discuss3.html
> > -
> > Other Gasification Events and Information:
> > http://www.fsec.ucf.edu/bioam/
> > http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> > http://solstice.crest.org/renewables/biomass-info/
> >
>
>
> -
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>
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> Tom Miles, tmiles@trmiles.com
>
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>
>

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From pweitz at technology-catalysts.com Thu Aug 16 10:06:19 2001
From: pweitz at technology-catalysts.com (Paul Weitz)
Date: Tue Aug 31 21:09:36 2004
Subject: GAS-L: discussion group
Message-ID: <3B7BD272.894F9410@technology-catalysts.com>

Please unsubscribe
P.Weitz

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From kssustain at provide.net Thu Aug 16 10:15:57 2001
From: kssustain at provide.net (Kermit Schlansker)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Hydrogen: Always a bridesmaid, never a bride??
Message-ID: <004201c1265c$bd180800$374256d8@default>

Dear Tom and all,

The statement that dimethy ether is easier to make than methanol
intrigues me because the lock hoppers and high pressures needed to make
methanol are somewhat discouraging. It is my belief that our top priority
should be to make farmers and the trains needed to haul grain around,
independent of fossil fuels.
Could you elaborate a little on the manufacturing of dimethy ether
from wood?
Also I wonder if any high volatility vapor or gas including
hydrogen and natural gas wouldn't be useful as a fuel additive to make
starting easier and also perhaps to permit leaner ratios at low power
output. It seems to me that the time for dual fuel usage is here. Fuel
economy of cars is probably much worse in winter.

Kermit Schlansker
-----Original Message-----
From: Thomas Reed <tombreed@home.com>
To: piolenc@reporters.net <piolenc@reporters.net>; gasification
<gasification@crest.org>
Cc: bioenergy <bioenergy@crest.org>; Robb Walt <rwalt@gocpc.com>; Helena
Chum <helena_chum@nrel.gov>; Ralph Overend <ralph_overend@nrel.gov>; Vivian
Reed <vivie2000@cs.com>
Date: Wednesday, August 15, 2001 8:42 AM
Subject: GAS-L: Hydrogen: Always a bridesmaid, never a bride??

>Dear Marc:
>
>So nice to find a mind not already set in concrete. I am not a mechanical
>engineer - I am an alternate fuel chemist who needs to comprehend as much
as
>possible about the mechanical engineering of fuel combustion. Wish we
could
>sit down over a cup of coffee to discuss this subject from our slightly
>different viewpoints.
> ~~~~~
>In my view
>
>Hydrogen is (so far) Always a bridesmaid, never a bride!
>
>(Cellulose hydrolysis is in the same boat - the first plants were built in
>1917 with great promise and new promises are still made every year. A
GREAT
>and endless research subject, but the marriage will be consumated when I
see
>the first million gallons emerge without subsidy.)
>
>Yes, hydrogen is a GOOD fuel for some specific applications. Quartz
working
>and fuel cells specifically require it, damn the cost and inconvenience.
>After 150 years of fuel development, no other fuel processes require it.
>Widely used for synthesis however.
>
>If hydrogen were cheap, plentiful and easy to make and store, we could
adapt
>all applications to hydrogen.
>
>Hydrogen has the highest energy per mass of any fuel. But it has the
lowest
>energy content per volume of any fuel unless you liquefy it or stuff it
into
>hydrides.
>
>One of the best hydride compounds is methane, CH4, amply supplied by Mother
>Nature from biological, thermal and synthetic processes. Clean combustion
>generates only water and CO2, BOTH necessary for life.
>
>Another of the best fuels rich in hydrogen is methanol, CH3OH, clean
>burning, high octane, easily made catalytically, currently ~$0.15/l in
bulk.
>(See "Methanol: A Versatile Fuel for Immediate Use", T. B. Reed, and R. M.
>Lerner, Science, 1299-1304, 1973 for the compelling arguments for methanol
>use. See "Methanol at MIT: Industry Influence Charged in Project
>Cancellation", A. L. Hammond, Science 190, 761 (1975) for how the oil
>companies blocked methanol testing at MIT in 1974.)
>
>My favorite fuel rich in hydrogen is dimethyl ether. It is the renewable
>twin of propane, boils at -20, stores as a liquid, and burns as a gas.
>Easier to make than methanol. It can be substituted 1 for 1 for ethanol
>without changing A/F ratio, since they are both C2H6O. So it can be added
to
>ethanol for winter starting.
>
> ~~~~~~~~
>I hope we can talk at length some day....
>
>Your truly, TOM REED
>
>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
>303 278 0558; tombreed@home.com
>----- Original Message -----
>From: "F. Marc de Piolenc" <piolenc@mozcom.com>
>To: "gasification" <gasification@crest.org>
>Sent: Tuesday, August 14, 2001 9:37 PM
>Subject: Re: GAS-L: Hydrogen a false fuel
>
>
>> Okay, now you've got me scurrying for my collection of NACA reports. It
>> seems to me that they would have noted a power loss (other than due to
>> volumetric loss from using gas as a fuel), and that I would have
>> remembered it. It was some years ago, though...
>>
>> The argument in favor of hydrogen is that knock in SI engines is a
>> residual mixture or end-gas phenomenon, caused by the deflagrating flame
>> front moving too SLOWLY. A gas that burns fast, but without detonating
>> (the claim is that stoichiometric mixtures of hydrogen and oxygen do not
>> detonate, but only deflagrate), should consume itself quickly enough to
>> outpace the radiant adiabatic heating that causes SI "knock."
>>
>> Marc
>>
>> Thomas Reed wrote:
>> >
>> > Dear Mark:
>> >
>> > Thanks for your good reply. Hydrogen has ten times the flame velocity
>of
>> > other fuels, so that ordinary stoichiometric combustion produces
>"Hydrogen
>> > knock" with the correct A/F ratio.
>>
>>
>> -
>> Gasification List Archives:
>> http://www.crest.org/discussion/gasification/current/
>>
>> Gasification List Moderator:
>> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
>> www.webpan.com/BEF
>>
>> Sponsor the Gasification List: http://www.crest.org/discuss3.html
>> -
>> Other Gasification Events and Information:
>> http://www.fsec.ucf.edu/bioam/
>> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
>> http://solstice.crest.org/renewables/biomass-info/
>>
>
>
>-
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>
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>-
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>http://solstice.crest.org/renewables/biomass-info/
>
>

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From pweitz at technology-catalysts.com Thu Aug 16 14:29:29 2001
From: pweitz at technology-catalysts.com (Paul Weitz)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: unsubscribe gasification
Message-ID: <3B7C1035.4F026309@technology-catalysts.com>

 

 

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From marshbro at mcbridebc.net Fri Aug 17 09:51:31 2001
From: marshbro at mcbridebc.net (Marsh Bros.)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: BTU's in diesel exhaust
Message-ID: <NCBBLLMMALLPGKENGIBNCEDJCDAA.marshbro@mcbridebc.net>

Dear list:

Here is the tech question of the day. How do I determine the amount of
energy in the exhaust gases given off by my generator set? The exhaust gas
temperature is 815f (435C) at a flow rate of 2755 ft3/min (78 m3/min). I
assume a pressure would also be required to figure this out - not sure what
this would be. The machine is a new 12.5L John Deere with a 16:1 compression
ratio.

Is there an engineering calculator somewhere on the net I could plug the
info into?

The plan is to build an exhaust gas recuperator to heat water. Any
suggestions on a simple design?

Thanks, Phil Marsh.

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From luizmagri at yahoo.com Fri Aug 17 16:13:03 2001
From: luizmagri at yahoo.com (Luiz Alberto Magri)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: BTU's in diesel exhaust
In-Reply-To: <NCBBLLMMALLPGKENGIBNCEDJCDAA.marshbro@mcbridebc.net>
Message-ID: <20010817200948.1118.qmail@web11708.mail.yahoo.com>

Dear Phil,

I hope I can help a bit.

Your question on pressure is not relevant for heat
recovery, but it is important to check the maximum
allowable pressure drop downstream your engine. This
figure should be available from your engine supplier.
The reason being that engine performance is affected
by exhaust gases pressure drop.

Any heat recovery equipment supplier will be able to
assess the suitable design in order to cope with the
required pressure drop.

The next important information is related to all heat
loads you got in your system, namelly exhaust gas
temperature (OK), exhaust gas flow, process water
required temperatures (cold and hot), and also, any
other additional heat source available.

The most important additional heat sources in your
system will be the jacket water and lube oil cooling
systems. Depending on design, it can be find one or
more heat exchangers, usually plate type. Please check
cooling water flow and inlet/outlet temperatures in
eache one. As you would guess, at this point it would
be desireble to replace the cooling water with your
process water. As the jacket water and lube oil cool
down, process water temperature rise and cooling water
is saved as well. Very economic-friendly!

There is a number of companies that will supply heat
exchangers and I expect someone closer to you will be
able to list local manufactures.

Let to them the calculation issue...

Good lucky!

Luiz Magri
Rio de Janeiro

--- "Marsh Bros." <marshbro@mcbridebc.net> wrote:
> Dear list:
>
> Here is the tech question of the day. How do I
> determine the amount of
> energy in the exhaust gases given off by my
> generator set? The exhaust gas
> temperature is 815f (435C) at a flow rate of 2755
> ft3/min (78 m3/min). I
> assume a pressure would also be required to figure
> this out - not sure what
> this would be. The machine is a new 12.5L John Deere
> with a 16:1 compression
> ratio.
>
> Is there an engineering calculator somewhere on the
> net I could plug the
> info into?
>
> The plan is to build an exhaust gas recuperator to
> heat water. Any
> suggestions on a simple design?
>
> Thanks, Phil Marsh.
>
>
> -
> Gasification List Archives:
>
http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List:
> http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
>
http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

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From LINVENT at aol.com Fri Aug 17 19:16:21 2001
From: LINVENT at aol.com (LINVENT@aol.com)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Hydrogen a false fuel
Message-ID: <df.19425ae8.28aefed6@aol.com>

Dear Tom R, and others,
A quite a few years ago Los Alamos had a fleet of buses using hydride
storage of hydrogen for operating the buses. Hydride metals would heat up
when the hydrogen was put into storage and then they would use the engine
exhaust heat to drive off the hydrogen for engine operation.
A movie showing the buses operating did not have the diesel sound from
the engines which you would expect with a detonating fuel such as hydrogen.
Apparently they tuned the engines to compensate for the rapid combustion of
hydrogen.
Hydride storage is safer than high pressure tanks as the hydrogen will
release slowly and is not under great pressure so that if the tank ruptures,
there is not much problem.
Do not know what happened to the buses, but it proved it could be done. I
know one of the chemists who worked on the hydride storage alloys and is now
working on cold fusion on his own.

Sincerely,
Leland T. Taylor
President
Thermogenics Inc.
7100-2nd St. NW, Albuquerque, New Mexico 87107
phone 505-761-1454 fax 505-761-1456
Attached files are zipped and can be decompressed with <A
HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/ </A>

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From piolenc at mozcom.com Fri Aug 17 23:04:22 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: BTU's in diesel exhaust
In-Reply-To: <NCBBLLMMALLPGKENGIBNCEDJCDAA.marshbro@mcbridebc.net>
Message-ID: <3B7DE1FB.186B22F0@mozcom.com>

You won't be far off assuming that the exhaust gas is just hot air and
using the thermodynamic properties of air. You can even use ideal gas
properties and still get a pretty good approximation.

Assume that pressure is atmospheric.

Marc de Piolenc

"Marsh Bros." wrote:
>
> Dear list:
>
> Here is the tech question of the day. How do I determine the amount of
> energy in the exhaust gases given off by my generator set?

-
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From ascent at wilnetonline.net Fri Aug 17 23:33:19 2001
From: ascent at wilnetonline.net (ascent@wilnetonline.net)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Information on commercially available wood chippers
Message-ID: <000a01c12797$ca5fb760$a97cfea9@pc2>

 

Dear
Sirs,

We are manufacturing a wide range of
biomass gasifier systems in India and we are looking for commercially available
wood cutting/sizing systems.  While chippers are a possibility, our
gasifiers are designed to accept larger wood sizes with diameters of upto 2" and
lengths of 3 to 6".  Our first preference will be for equipkent that can
cut wood within the size ranges indicated above.  The hourly output should
be between 500 kg. to 2000 kg.

Technical details with prices will be
highly appreciated.

Thanking you,

Yours,

Ms Ingrid Fernandes -
Manager
Ankur Scientific Energy Tecnhnologies
Pvt. Ltd.,
"Ankur", Near Old Sama Jakat
Naka
Baroda 390 008, India
Tel : 0265 793098 / 790421 *
Fax : 794042
Web Site : <A
href="http://www.ankurscientific.com">www.ankurscientific.com

From ascent at wilnetonline.net Sat Aug 18 01:03:22 2001
From: ascent at wilnetonline.net (ascent@wilnetonline.net)
Date: Tue Aug 31 21:09:37 2004
Subject: Fw: GAS-L: Information on commercially available wood chippers
Message-ID: <029201c127a4$63bc7720$a97cfea9@pc2>

 

 
----- Original Message -----
From: <A
href="mailto:ascent@wilnetonline.net"
title=ascent@wilnetonline.net>ascent@wilnetonline.net
To: <A href="mailto:gasification@crest.org"
title=gasification@crest.org>gasification@crest.org
Sent: Friday, August 17, 2001 4:08 PM
Subject: GAS-L: Information on commercially available wood
chippers

Dear
Sirs,

We are manufacturing a wide range of
biomass gasifier systems in India and we are looking for commercially available
wood cutting/sizing systems.  While chippers are a possibility, our
gasifiers are designed to accept larger wood sizes with diameters of upto 2" and
lengths of 3 to 6".  Our first preference will be for equipkent that can
cut wood within the size ranges indicated above.  The hourly output should
be between 500 kg. to 2000 kg.

Technical details with prices will be
highly appreciated.

Thanking you,

Yours,

Ms Ingrid Fernandes -
Manager
Ankur Scientific Energy Tecnhnologies
Pvt. Ltd.,
"Ankur", Near Old Sama Jakat
Naka
Baroda 390 008, India
Tel : 0265 793098 / 790421 *
Fax : 794042
Web Site : <A
href="http://www.ankurscientific.com">www.ankurscientific.com

From ascent at wilnetonline.net Sat Aug 18 06:09:09 2001
From: ascent at wilnetonline.net (ascent@wilnetonline.net)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Fw: Undeliverable Mail
Message-ID: <000401c127cf$174388e0$a97cfea9@pc2>

The following message returned undelivered.

----- Original Message -----
From: Mailer-Daemon <"/dd.NOTES=Mailer-Daemon@EDFGDF/"@notes.edfgdf.fr>
To: ascent <ascent@wilnetonline.net>
Sent: Saturday, August 18, 2001 11:21 AM
Subject: Undeliverable Mail

> ------------------------- Could not deliver Message
to -------------------------
> CN=Thierry LORA-RONCO/OU=EP/OU=DER/O=EDFGDF/C=FR
>
> Unable to wait for rebuild because collection sem is locked.
>
> ----------------------------- Your Original
Message ----------------------------
>
> Date: 08/18/2001 07:01
> From: ascent@wilnetonline.net@hub
> Subject: Fw: GAS-L: Information on commercially available wood chippers
> Priority: Normal
> Importance: 2
> ----- Original Message -----
> From: ascent@wilnetonline.net
> To: gasification@crest.org
> Sent: Friday, August 17, 2001 4:08 PM
> Subject: GAS-L: Information on commercially available wood chippers
>
>
> Dear Sirs,
>
> We are manufacturing a wide range of biomass gasifier systems in India and
we are looking for commercially available wood cutting/sizing systems.
While chippers are a possibility, our gasifiers are designed to accept
larger wood sizes with diameters of upto 2" and lengths of 3 to 6". Our
first preference will be for equipkent that can cut wood within the size
ranges indicated above. The hourly output should be between 500 kg. to 2000
kg.
>
> Technical details with prices will be highly appreciated.
>
> Thanking you,
>
> Yours,
>
>
> Ms Ingrid Fernandes - Manager
> Ankur Scientific Energy Tecnhnologies Pvt. Ltd.,
> "Ankur", Near Old Sama Jakat Naka
> Baroda 390 008, India
> Tel : 0265 793098 / 790421 * Fax : 794042
> Web Site : www.ankurscientific.com
>

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From jerry5335 at yahoo.com Sat Aug 18 09:09:43 2001
From: jerry5335 at yahoo.com (jerry dycus)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Information on commercially available wood chippers
In-Reply-To: <000a01c12797$ca5fb760$a97cfea9@pc2>
Message-ID: <20010818130628.64155.qmail@web14003.mail.yahoo.com>


Hi Ingrid and All,

How about using a gang saw with 4 to 8 blades.
Just slide the wood in, cut it and push the pieces out
with the new wood coming in.
With 1 to 2 men it should easily be able to
handle that amount of wood.
Maybe it could be a new product for your
business. It would be easy to make.
Hope this helps,
jerry dycus

--- ascent@wilnetonline.net wrote:
> Dear Sirs,
>
> We are manufacturing a wide range of biomass
> gasifier systems in India and we are looking for
> commercially available wood cutting/sizing systems.
> While chippers are a possibility, our gasifiers are
> designed to accept larger wood sizes with diameters
> of upto 2" and lengths of 3 to 6". Our first
> preference will be for equipkent that can cut wood
> within the size ranges indicated above. The hourly
> output should be between 500 kg. to 2000 kg.
>
> Technical details with prices will be highly
> appreciated.
>
> Thanking you,
>
> Yours,
>
>
> Ms Ingrid Fernandes - Manager
> Ankur Scientific Energy Tecnhnologies Pvt. Ltd.,
> "Ankur", Near Old Sama Jakat Naka
> Baroda 390 008, India
> Tel : 0265 793098 / 790421 * Fax : 794042
> Web Site : www.ankurscientific.com
>
>

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From jerry5335 at yahoo.com Sat Aug 18 10:02:37 2001
From: jerry5335 at yahoo.com (jerry dycus)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: OT; Food preservation without refridgeration
In-Reply-To: <3.0.32.20010815093245.00922ab0@wgs1.btl.net>
Message-ID: <20010818135921.22286.qmail@web14005.mail.yahoo.com>

Hi Peter and All,

> The best way to preserve meat -- or indeed all foods
> -- is by irradiation.
> But you hyper fanatic Europeans and that crazy Green
> movement have put a
> stop to any further advancement in that direction.
> Keeping us here in 3rd
> world dependent on expensive refrigeration processes
> to preserve foods.
>
> Give me some cobalt 60, a lead chamber fed by a
> conveyor belt, a nitrogen
> packing arrangement -- and I'll be able to preserve
> foods for 15 years or
> more without having to make electrical power to keep
> it preserved.
>
> Further -- frozen foods become so much biomass after
> six months!
> Nutritional value going to zip. Irradiated food
> stays nutritious!
Just send your stuff to our irradiation plant in
my county of Hillsbrough, Tampa, Fla. They could use
the business. They have been openned for 10 years but
just received the FDA seal of appoval last year to
sell to the public.

> Our biggest problems here is storing foods. I have 7
> mango trees that
> produce tons of delicious product each year -- yet
> no way to preserve them
> past the few days they fall and rot.
Having lived with 7- 35 year old mango trees I can
understand your problem. A lot all at once.
My favorite way is to freeze strips, some
varieties taste like orange ice cream bars.
>
> (And avocados -- pineapple -- oranges -- tangerines
> -- etc -- all on 3/4 of
> one acre of land)
The solution to your storage problem is fairly
simple. First way is to dry them as fruit leather, a
long lasting , healthy, good tasting way. Next is to
make jellies. You already have the sugar. Next would
be canning.
I've used all these over the years on livaboard
sailboats while cruising the Carribean with no
refridgeration.
Low cost equipment is all that's needed as you
have the materials for the products. Maybe sell some
to afford your biomass engine projects.
These fruits would be great to make wine, cordials
,liquor or fuel alcohol also. These will always sell
well when the economy goes to pot.
jerry dycus
>
> For you money is an end in itself -- I am changing
> over to where money is
> handy -- but food is first.

>
> Peter

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From jerry5335 at yahoo.com Sat Aug 18 11:49:16 2001
From: jerry5335 at yahoo.com (jerry dycus)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: TarFree gas vs Tar resistant engine...
In-Reply-To: <792C83154B0CD311AF1B0004AC4CD276D94343@EXCHANGE>
Message-ID: <20010818154559.93540.qmail@web14006.mail.yahoo.com>

Hi Martin and All,
Where is the biomass conference being held,
what time and do you have contact info for it? As I'm
only 80 or so miles from Orlando I'd like to go to see
yours and the others things there.
Thanks,
jerry dycus
--- Martin Wittrup Fock <mfock@dk-TEKNIK.dk> wrote:
> Dear list members
>
> Why are a significant part the world's
> energy/electricity production not
> based on small scale non polluting gasifiers ?
>
> At the 5th Biomass Conference in Orlando in
> September, TK Energi, CIRAD and
> dk-TEKNIK will present a new, patented regenerative
> dry gas cleaning
> technology and an open core gasifier.

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From snkm at btl.net Sat Aug 18 12:04:24 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Information on commercially available wood chippers
Message-ID: <3.0.32.20010818093714.0092b380@wgs1.btl.net>

 

Hi All:

The exact product you request is well demonstrated at:

http://aewgasifiers.netfirms.com/chipcutter.htm

Let me know if this Url does not work -- can supply Email address.

This product is made in India and is sold for a reasonable price.

It is specific for exactly the purposes you require -- that is fuel
conditioning for a gasifier.

Peter Singfield

Belize -- Central America

At 06:06 AM 8/18/2001 -0700, you wrote:
>
> Hi Ingrid and All,
>
> How about using a gang saw with 4 to 8 blades.
>Just slide the wood in, cut it and push the pieces out
>with the new wood coming in.
> With 1 to 2 men it should easily be able to
>handle that amount of wood.
> Maybe it could be a new product for your
>business. It would be easy to make.
> Hope this helps,
> jerry dycus
>
>--- ascent@wilnetonline.net wrote:
>> Dear Sirs,
>>
>> We are manufacturing a wide range of biomass
>> gasifier systems in India and we are looking for
>> commercially available wood cutting/sizing systems.
>> While chippers are a possibility, our gasifiers are
>> designed to accept larger wood sizes with diameters
>> of upto 2" and lengths of 3 to 6". Our first
>> preference will be for equipkent that can cut wood
>> within the size ranges indicated above. The hourly
>> output should be between 500 kg. to 2000 kg.
>>
>> Technical details with prices will be highly
>> appreciated.
>>
>> Thanking you,
>>
>> Yours,
>>
>>
>> Ms Ingrid Fernandes - Manager
>> Ankur Scientific Energy Tecnhnologies Pvt. Ltd.,
>> "Ankur", Near Old Sama Jakat Naka
>> Baroda 390 008, India
>> Tel : 0265 793098 / 790421 * Fax : 794042
>> Web Site : www.ankurscientific.com
>>
>>
>
>
>__________________________________________________
>Do You Yahoo!?
>Make international calls for as low as $.04/minute with Yahoo! Messenger
>http://phonecard.yahoo.com/
>
>-
>Gasification List Archives:
>http://www.crest.org/discussion/gasification/current/
>
>Gasification List Moderator:
>Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
>www.webpan.com/BEF
>
>Sponsor the Gasification List: http://www.crest.org/discuss3.html
>-
>Other Gasification Events and Information:
>http://www.fsec.ucf.edu/bioam/
>http://solstice.crest.org/renewables/biomass-info/gasref.shtml
>http://solstice.crest.org/renewables/biomass-info/
>
>

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From snkm at btl.net Sat Aug 18 12:08:16 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re: OT; Food preservation without refrigeration
Message-ID: <3.0.32.20010818093648.008e4800@wgs1.btl.net>

 

Hi Jerry;

At 06:59 AM 8/18/2001 -0700, you wrote:
> Hi Peter and All,
>>Irradiated food
>> stays nutritious!
> Just send your stuff to our irradiation plant in
>my county of Hillsbrough, Tampa, Fla. They could use
>the business. They have been openned for 10 years but
>just received the FDA seal of appoval last year to
>sell to the public.
>

Wow!! Good for you guys! But shipping would kill me!

> Having lived with 7- 35 year old mango trees I can
>understand your problem. A lot all at once.
> My favorite way is to freeze strips, some
>varieties taste like orange ice cream bars.

Paying the power for a freezer is to much. Right now we feed all we can to
pigs and recycle in that manner -- the Avocados as well.

> The solution to your storage problem is fairly
>simple. First way is to dry them as fruit leather, a
>long lasting , healthy, good tasting way. Next is to
>make jellies. You already have the sugar. Next would
>be canning.

In the past -- I canned a lot of home preserves. Problem here is getting
empty cans. According to the Mennonites here -- canning in jars is not "safe".

> I've used all these over the years on livaboard
>sailboats while cruising the Carribean with no
>refridgeration.

Yup -- same situation.

> Low cost equipment is all that's needed as you
>have the materials for the products. Maybe sell some
>to afford your biomass engine projects.

I have an old "paper" of mine mounted at:

http://AmbergrisCaye.com/BzLibrary/trust19.html

Describes something along these lines -- would be a perfect application for
a small thermal gasifier.

Papaya "fruit-leather" -- but of our "original" local species which has
incredible medicinal properties regarding "upset-stomach".

Also -- drying Chaya leaves. But I'll not side tract this list further.

Anyone interested in running away from the problems of North America and
wants to get into a side line -- contact me off-list.

> These fruits would be great to make wine,

No wine beats good cane wine!! Again -- very medicinal as well.

Finding market for anything produced here is a nightmare of wasted effort.

Peter -- Belize

 


> These fruits would be great to make wine, cordials
>,liquor or fuel alcohol also. These will always sell
>well when the economy goes to pot.
> jerry dycus
>>
>> For you money is an end in itself -- I am changing
>> over to where money is
>> handy -- but food is first.
>
>>
>> Peter
>
>
>__________________________________________________
>Do You Yahoo!?
>Make international calls for as low as $.04/minute with Yahoo! Messenger
>http://phonecard.yahoo.com/
>

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From jerry5335 at yahoo.com Sat Aug 18 13:11:40 2001
From: jerry5335 at yahoo.com (jerry dycus)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L:; Food preservation with biomass refridgeration
In-Reply-To: <3.0.32.20010818093648.008e4800@wgs1.btl.net>
Message-ID: <20010818170823.35610.qmail@web14005.mail.yahoo.com>

Hi Peter and All,
--- Peter Singfield <snkm@btl.net> wrote:
>
> Hi Jerry;
>
> At 06:59 AM 8/18/2001 -0700, you wrote:
> > Hi Peter and All,
> >>Irradiated food
> >> stays nutritious!
>
> > Having lived with 7- 35 year old mango trees I
> can
> >understand your problem. A lot all at once.
> > My favorite way is to freeze strips, some
> >varieties taste like orange ice cream bars.
>
> Paying the power for a freezer is to much. Right now
> we feed all we can to
> pigs and recycle in that manner -- the Avocados as
> well.
If there is an easy way to use gasificaion it's
for refridgeration! What you need is an ammonia
refridgerator that the body has rotted out. Take the
working parts out and build a top loading box with 4
to 6 inches of foam on the sides, 6" on the bottom and
1" on the top. Put the ammonia reefer parts to it and
use producer gas, DD or other waste fuel gas such as
the gas from making charcoal to fire it. Or use
circlating hot oil from a fire to run it.
Unless you open it a lot or put in a lot of stuff
to cool down 1 or 2 hr a day of running time should do
the trick.
Doesn't avocados have a lot of oil? Could you make
biodiesel from them?
jerry dycus

__________________________________________________
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From snkm at btl.net Sat Aug 18 15:02:01 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re: OT; Food preservation without refrigeration
Message-ID: <3.0.32.20010818123624.008dfb30@wgs1.btl.net>

 

Hi Phil;

It is something do with the seals deteriorating here in the tropics. We
have this same problem with our soft drinks -- some life form eats their
way through.

Of other interest -- we are getting a lot of Mexican products "canned" in
what appears to be heavy plastic bags. These seem to be working well.

Where are you hailing from?

Peter Singfield - Belize

At 09:58 AM 8/18/2001 -0700, you wrote:
>Peter:
>
>Canning with glass jars is the only way we have done it here since the 60's.
>It is canning in "tin cans: that is not safe. We have a large Mennonite
>community here as well, they all can their fruit and veggies in glass, as do
>we. For what its worth.
>
>Phil Marsh
>Marsh Bros.
>Ph (250) 569-2795
>Fax (250) 569-2247
>
>-----Original Message-----
>From: Peter Singfield [mailto:snkm@btl.net]
>Sent: August 18, 2001 07:58
>To: gasification@crest.org
>Subject: GAS-L: Re: OT; Food preservation without refrigeration
>
>
>Hi Jerry;
>
>At 06:59 AM 8/18/2001 -0700, you wrote:
>> Hi Peter and All,
>>>Irradiated food
>>> stays nutritious!
>> Just send your stuff to our irradiation plant in
>>my county of Hillsbrough, Tampa, Fla. They could use
>>the business. They have been openned for 10 years but
>>just received the FDA seal of appoval last year to
>>sell to the public.
>>
>
>Wow!! Good for you guys! But shipping would kill me!
>
>> Having lived with 7- 35 year old mango trees I can
>>understand your problem. A lot all at once.
>> My favorite way is to freeze strips, some
>>varieties taste like orange ice cream bars.
>
>Paying the power for a freezer is to much. Right now we feed all we can to
>pigs and recycle in that manner -- the Avocados as well.
>
>
>> The solution to your storage problem is fairly
>>simple. First way is to dry them as fruit leather, a
>>long lasting , healthy, good tasting way. Next is to
>>make jellies. You already have the sugar. Next would
>>be canning.
>
>In the past -- I canned a lot of home preserves. Problem here is getting
>empty cans. According to the Mennonites here -- canning in jars is not
>"safe".
>
>> I've used all these over the years on livaboard
>>sailboats while cruising the Carribean with no
>>refridgeration.
>
>Yup -- same situation.
>
>> Low cost equipment is all that's needed as you
>>have the materials for the products. Maybe sell some
>>to afford your biomass engine projects.
>
>I have an old "paper" of mine mounted at:
>
>http://AmbergrisCaye.com/BzLibrary/trust19.html
>
>Describes something along these lines -- would be a perfect application for
>a small thermal gasifier.
>
>Papaya "fruit-leather" -- but of our "original" local species which has
>incredible medicinal properties regarding "upset-stomach".
>
>Also -- drying Chaya leaves. But I'll not side tract this list further.
>
>Anyone interested in running away from the problems of North America and
>wants to get into a side line -- contact me off-list.
>
>> These fruits would be great to make wine,
>
>No wine beats good cane wine!! Again -- very medicinal as well.
>
>Finding market for anything produced here is a nightmare of wasted effort.
>
>
>Peter -- Belize
>
>
>
>
>> These fruits would be great to make wine, cordials
>>,liquor or fuel alcohol also. These will always sell
>>well when the economy goes to pot.
>> jerry dycus
>>>
>>> For you money is an end in itself -- I am changing
>>> over to where money is
>>> handy -- but food is first.
>>
>>>
>>> Peter
>>
>>
>>__________________________________________________
>>Do You Yahoo!?
>>Make international calls for as low as $.04/minute with Yahoo! Messenger
>>http://phonecard.yahoo.com/
>>
>
>-
>Gasification List Archives:
>http://www.crest.org/discussion/gasification/current/
>
>Gasification List Moderator:
>Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
>www.webpan.com/BEF
>
>Sponsor the Gasification List: http://www.crest.org/discuss3.html
>-
>Other Gasification Events and Information:
>http://www.fsec.ucf.edu/bioam/
>http://solstice.crest.org/renewables/biomass-info/gasref.shtml
>http://solstice.crest.org/renewables/biomass-info/
>
>

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www.webpan.com/BEF

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From snkm at btl.net Sat Aug 18 15:03:45 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L:; Food preservation with biomass refrigeration
Message-ID: <3.0.32.20010818125306.00907af0@wgs1.btl.net>

At 10:08 AM 8/18/2001 -0700, you wrote:
> Hi Peter and All,

> If there is an easy way to use gasificaion it's
>for refridgeration! What you need is an ammonia
>refridgerator that the body has rotted out. Take the
>working parts out and build a top loading box with 4
>to 6 inches of foam on the sides, 6" on the bottom and
>1" on the top. Put the ammonia reefer parts to it and
>use producer gas, DD or other waste fuel gas such as
>the gas from making charcoal to fire it. Or use
>circlating hot oil from a fire to run it.
> Unless you open it a lot or put in a lot of stuff
>to cool down 1 or 2 hr a day of running time should do
>the trick.
> Doesn't avocados have a lot of oil? Could you make
>biodiesel from them?
> jerry dycus
>

Hi Jerry;

Regarding refrigeration -- would be simpler to take one of those Rabbit
diesel motors I have in stock -- one has an air-conditioning compressor
(and evaporator and condenser and expansion valves -- etc) run that engine
on gasifier product -- should be good for 2 tons ice per 24 hr period -- easy!

Could even use Butane -- which is cheap and common here -- as the refrigerant.

I could then run -- say 6 hours per day -- making 1000 lbs of ice.

Peter Singfield - Belize

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From p.m.davies at bigpond.com.au Sat Aug 18 19:05:22 2001
From: p.m.davies at bigpond.com.au (Peter M. Davies)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Information on commercially available wood chippers
In-Reply-To: <000a01c12797$ca5fb760$a97cfea9@pc2>
Message-ID: <002501c1282d$e3ebb800$aa8a868b@davies>

 

Dear Ms Fernandes,

I have already put a lot of thought into the needs
of such a system and have designed a semi automatic, multi blade wood docker (or
swing saw) with integrated splitters for sizing wood pieces for gasifier fuel in
the range you require.  It is based on a
single blade working system we built for firewood. 

Log specifications are for lenghts >600mm
to <4m, diameters >100mm to <250mm which suits most forest
residues and firewood plantation sizes.  It requires only a single operator
and can be adapted for full mechanised log handling (or use additional
labour where relevant).  Output is in the range of 2-5 tonnes per hour
depending on average log diameters, but of course smaller or larger units could
be built.

The energy, maintenance costs and requirements are
only a fraction of those for a chipping system and can handle "dirtier"
feedstocks.  I have two designs; one for mechanical timing and a second
(more precise) using electric controls.  I had intended using a 2 litre
motor coupled to a 10kw gasifer for the power plant required.

I have been inundated with larger projects so have
put building this on hold at the moment, although we will have our own
requirement for both a thermal and electric gasifier systems in the 500kw range
over the next few months.

I would be happy to discuss with you the
possibility of supplying the docker plans to have the unit built in
India.

I am also aware of a larger system >200 tonnes
per day of firewood which can be adapted for the same purpose (which is one of
the larger projects mentioned we are currently engaged with).

Yours,

Peter M Davies
OOPS - Owner Operated Power Systems
"Neikah"
Colinton NSW 2626
Australia

<BLOCKQUOTE dir=ltr
style="PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
----- Original Message -----
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: black">From:
<A title=ascent@wilnetonline.net
href="mailto:ascent@wilnetonline.net">ascent@wilnetonline.net
To: <A title=gasification@crest.org
href="mailto:gasification@crest.org">gasification@crest.org
Sent: Friday, August 17, 2001 8:38
PM
Subject: GAS-L: Information on
commercially available wood chippers

Dear
Sirs,

We are manufacturing a wide range
of biomass gasifier systems in India and we are looking for commercially
available wood cutting/sizing systems.  While chippers are a possibility,
our gasifiers are designed to accept larger wood sizes with diameters of upto
2" and lengths of 3 to 6".  Our first preference will be for equipkent
that can cut wood within the size ranges indicated above.  The hourly
output should be between 500 kg. to 2000 kg.

Technical details with prices will
be highly appreciated.

Thanking you,

Yours,



Ms Ingrid Fernandes -
Manager
Ankur Scientific Energy
Tecnhnologies Pvt. Ltd.,
"Ankur", Near Old Sama Jakat
Naka
Baroda 390 008, India
Tel : 0265 793098 / 790421 *
Fax : 794042
Web Site : <A
href="http://www.ankurscientific.com">www.ankurscientific.com

From kssustain at provide.net Sun Aug 19 08:53:33 2001
From: kssustain at provide.net (Kermit Schlansker)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Oxides of Nitrogen
Message-ID: <000c01c128ac$c5850680$894256d8@default>

 

<FONT color=#000000
size=2>Nox801                                  
Question about NOx

<FONT color=#000000
size=2>           This is a
question that I feel is so important that it must be asked even though it may be
difficult to get an answer. This question applies to any system that uses an
engine, including wood
gasification..           
Environmentalists are telling us that NOx is a serious pollutant and greenhouse
gas. In most cases energy efficiency reduces pollution. However in the case of
NOx high compression engines that are more efficient, probably invariably create
more NOx. I am not sure but believe that one of the reasons that two cycle fuel
injected engines have not been used in cars is that the excess oxygen present
interferes with the ability of the catalytic converter to eliminate NOx.
However
the big issue is Cogeneration. Universal Cogeneration would certainly
result  in a great reduction in fuel consumption. The direct route to this
is engine driven alternators which would produce a lot of additional NOx.
Obviously fuel cells would cure this problem but I read papers on fuel cells 35
years ago while working at Bendix Aerospace and they are still not in
production. I will believe in them when I see them. In the meantime we are
wasting a lot of
energy.           I
remember reading older references that said that nitrogen fixed by lightning was
a natural fertilizer and greatly enhanced plant growth. Therefore there must be
natural NOx and it does have some beneficial qualities. It does probably produce
both nitric and nitrous acids and would be a component of acid rain.
My two questions are
whether we would not be better off to accept the NOx and its energy saving
without mitigation and whether we could collect it in the exhaust system by
running the exhaust through ash water, limewater, or whatever. We could get a
lot of fertilizer that way. It could actually be an advantage for the IC
engine.           If the
NOx is a crucial problem then it could  push Cogeneration toward less
efficient steam, Sterling-Steam combinations or even to Mercury-Steam 
(Politically incorrect but maybe useful)
combinations.         If anyone
knows a climatologist I wish they would ask this question. In my opinion we
should go ahead full steam with Cogeneration and see what happens.

<FONT color=#000000
size=2>                                                        
Kermit Schlansker,  Ann Arbor, Michigan

From piolenc at mozcom.com Sun Aug 19 23:08:20 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Oxides of Nitrogen
In-Reply-To: <000c01c128ac$c5850680$894256d8@default>
Message-ID: <3B8085ED.E4C8FBC@mozcom.com>

 

Kermit Schlansker wrote:
>
> Nox801 Question about NOx
>

> Environmentalists are telling us that NOx is a serious
> pollutant and greenhouse gas. In most cases energy efficiency reduces
> pollution. However in the case of NOx high compression engines that
> are more efficient, probably invariably create more NOx. I am not sure
> but believe that one of the reasons that two cycle fuel injected
> engines have not been used in cars is that the excess oxygen present
> interferes with the ability of the catalytic converter to eliminate
> NOx.

NOx is not an unavoidable concomitant of high compression ratios. It
becomes more difficult to engineer out of a system as compression ratios
increase, but it is not caused by the high compression ratios so much as
by the subsequent quenching in narrow crevices which "freezes" the
back-reaction that would otherwise regenerate free nitrogen and oxygen.
Twenty years ago, Southwest Research Institute, working under US DoE
contract, showed that combustion chamber and piston-crown design were
crucial in controlling NOx emissions. What is needed is to insist that
manufacturers apply that knowledge instead of relying on downstream
processing for cleanup, which is inherently wasteful...of fuel.

> However the big issue is Cogeneration. Universal
> Cogeneration would certainly result in a great reduction in fuel
> consumption.

I am a big fan of cogen, bur for different reasons. I rather doubt that
cogen per se will save fuel. Can you explain why you think it will?

> The direct route to this is engine driven alternators
> which would produce a lot of additional NOx.

Not necessarily - see above.

> Obviously fuel cells
> would cure this problem but I read papers on fuel cells 35 years ago
> while working at Bendix Aerospace and they are still not in
> production. I will believe in them when I see them. In the meantime we
> are wasting a lot of energy.

Actually, some ARE in production and are being used in commercial power
generation. They are, however, of the high-temperature, integral
reformer type and probably not suitable for the distributed generation
scheme that you envision. Direct low-temp hydrocarbon fuel cells are
making rapid progress, but are not "here" yet.

> I remember reading older references that said that nitrogen
> fixed by lightning was a natural fertilizer and greatly enhanced plant
> growth. Therefore there must be natural NOx and it does have some
> beneficial qualities. It does probably produce both nitric and nitrous
> acids and would be a component of acid rain.

Correct that nitrogen is fixed by discharges - in fact that discovery
was the basis for the first commercial synthetic ammonia plants using
the arc process. I doubt, however, that lightning contributes
significantly to plant life. There are nitrogen-fixing bacteria in the
soil, some of them symbiotes of certain plants, that should get the
credit.

For what it's worth, I think small cogen plants will have to use piston
machinery, so it behooves us to promote in any way we can the
development of machinery designed for low NOx SOURCE emissions. As this
is mainly a matter of cylinder head and piston design, some clever
fellow with a foundry connection might even develop retrofit kits for
popular, robust commercial engines that produce the desired effect. The
design work is not trivial, however, as Diesel combustion chambers tend
to be "crevice spaces" because of high, single-stage compression ratios,
and "hot crown" pistons are also fairly demanding.

Two-stage compression is the answer, and development trends favoring
highly turbo-supercharged diesels should be closely watched.
Unfortunately, turbo-supercharging IN OTHERWISE CONVENTIONAL ENGINES is
associated in the bureaucratic mind with higher NOx, so much
"unlearning" has to take place here, too.

My own favorite "shelved technology" is the work on piston-compounding
done by Elmer A. Sperry, which was just starting to yield useful results
on his death in 1929. This was just aimed at reducing the specific
weight of diesels for submarine and aeronautical applications, but a
side-effect is that the combustion chamber volume is much greater than
for single-stage diesels, which makes crevice-free designs possible.

Best to all,
Marc de Piolenc
Iligan, Philippines

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From graeme at powerlink.co.nz Mon Aug 20 00:49:26 2001
From: graeme at powerlink.co.nz (Graeme Williams)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re NOx Emissions.
Message-ID: <003f01c12932$f9e7b4a0$a19436d2@graeme>

HI kermit,

Just a quick reply to your question re NOx.This is only a problem with
fossil fuel engines, as producer gas just doesnt generate enough combustion
heat to create NOx.It isnt an issue.

Hope this helps.

Regards

Doug Williams.

Fluidyne Gasification.

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From arnt at c2i.net Mon Aug 20 12:40:32 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re: Undelivered Mail Returned to Sender
Message-ID: <3B81377C.3676EEC2@c2i.net>

On Mon, 20 Aug 2001 02:16:30 +0100 (WEST),
MAILER-DAEMON@mercurio.ulpgc.es (Mail Delivery System) wrote in
<20010820011630.0A6ED1A7E3@mercurio.ulpgc.es>:

> This is the Postfix program at host mercurio.ulpgc.es.
>
> I'm sorry to have to inform you that the message returned
> below could not be delivered to one or more destinations.
>
> For further assistance, please contact <postmaster@mercurio.ulpgc.es>
>
> If you do so, please include this problem report. You can
> delete your own text from the message returned below.
>
> The Postfix program
>
> <semai@fotonica.ulpgc.es>: connect to teror.fotonica.ulpgc.es[193.145.141.161]:
> Connection timed out
>
>

..ok, _fix_ it, spammer.
Now you are flooding the gas list with messages that should
go to your users who subscribe here, or to you,
the <postmaster@mercurio.ulpgc.es>.

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From arnt at c2i.net Mon Aug 20 12:42:10 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re NOx Emissions.
Message-ID: <3B813780.86D5140@c2i.net>

On Mon, 20 Aug 2001 16:44:03 +1200,
"Graeme Williams" <graeme@powerlink.co.nz> wrote in
<003f01c12932$f9e7b4a0$a19436d2@graeme>:

> HI kermit,
>
> Just a quick reply to your question re NOx.This is only a problem with
> fossil fuel engines, as producer gas just doesnt generate enough combustion
> heat to create NOx.It isnt an issue.

..this is getting even better.. ;-)
http://skyboom.com/arnt/nox.html

--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

-
Gasification List Archives:
http://www.crest.org/discussion/gasification/current/

Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
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From LINVENT at aol.com Mon Aug 20 13:15:12 2001
From: LINVENT at aol.com (LINVENT@aol.com)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Re NOx Emissions.
Message-ID: <144.34332f.28b29ed6@aol.com>

Dear Gassers,
IC engines will produce around 1gm/Kwhr of NOx and a high level of CO.
This is important for permitting. Catalytic conversion/reduction will lower
this further.

Sincerely,
Leland T. Taylor
President
Thermogenics Inc.
7100-2nd St. NW, Albuquerque, New Mexico 87107
phone 505-761-1454 fax 505-761-1456
Attached files are zipped and can be decompressed with <A
HREF="http://www.aladdinsys.com/expander/">www.aladdinsys.com/expander/ </A>

-
Gasification List Archives:
http://www.crest.org/discussion/gasification/current/

Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
http://www.fsec.ucf.edu/bioam/
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http://solstice.crest.org/renewables/biomass-info/

 

From tombreed at home.com Mon Aug 20 13:23:56 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Biomass heats of combustion...
In-Reply-To: <3B773D43.94F626A6@c2i.net>
Message-ID: <00fa01c1299b$37292e80$18e5b618@lakwod3.co.home.com>

Dear Arnt and all:

You said the heating value of bone dry wood is 18 MJ, but the HIGH heating
value is 22.21 MJ/kg (LHV 20.9) (average for most biomass, but varies +/-
2). Trouble is you NEVER find bone dry wood, but it's easy to measure
moisture content and correct the heat values. Typical here in Denver is 7%
moisture content.

There are major tables of these values in our book,

"Thermal Data for Natural and Synthetic Fuels", S. Gaur and T. Reed, Marcel
Dekker, 1998 and you can find tables at my site www.woodgas.com
both measured and predicted from the ultimate analysis.

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Arnt Karlsen" <arnt@c2i.net>
To: <gasification@crest.org>
Sent: Sunday, August 12, 2001 8:36 PM
Subject: Re: GAS-L: Combustion Vs Gasification

> On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
> in <3.0.32.20010812174243.00917740@wgs1.btl.net>:
>
> > At 11:07 PM 8/12/2001 +0100, you wrote:
> > >Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water
is
> > >2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
> > >theoretical moist level limit for combustion (gaining nothing in
exergy) is
> > >rather 800% (of dry weight). Eight times as much water as wood? I
can't
> > >even imagine a piece of wood THAT wet.
> >
> > Yes -- I always mess up when it comes to counting wetness in terms that
can
> > be understood by all.
> >
> > "Whole" Green wood is slightly over half water -- half wood (55%).
> >
> > 20% as in 20% water and 80% wood per pound of whole wood.
> >
> > >
> > >Oh yes we have, several times. Fresh wood is no problem. Using fresh
> > >cucumbers or jellyfish would be difficult though.
> > >
> >
> > You know -- here in the tropics -- put up a tin shed and loosely stack
wood
> > -- dries to 20% in maybe one week or less when to sun shines.
> >
> > But talk about having 18 tons of biomass to dry every hour -- on the
fly --
> > is another problem. That takes one awful big tin roofed shed. Which --
by
> > the way -- only dries biomass when the sun shines. Not at night -- not
> > during heavy overcast -- and not during the rains.
> >
> > But now -- being as small is beautiful -- and I have two rabbit diesel
> > engines on the ground -- and would like to run one on wood gas to make
just
> > 3.4 kw power (the size of my present old Honda Genset -- converted to
run
>
> ..these I believe are designed for 10 kW to Dooms Day, and
> should do fine anywhere from your idle setting to ~25 kW.
> Above that, it time for supercharging and a few mean tricks.
>
> > on Butane gas -- which is very economic here in Belize) --
> >
> > Am prepared to mount a distributor (all Volks diesel have the "slot" in
> > place for the gas model distributer) and see no problem with adapting
the
> > injection hole for spark-plug.
>
> ..do.
>
> > Raising the head to lower compression is easy to -- as over head cam is
> > belt driven.
>
> ..shoot for a 13.5:1 compression ratio, lower it if you
> supercharge. If you start grinding cams, try leaving
> the inlet open _long_, as in "way past half way up".
> Gives you a variable compression controlled by rpm and
> the inlet charge inertia.
>
> ..on my mums VW Beetle, 125 rpm idle, _prompt_omph_,
> about 100 kts (185km/h) rotation speed, (I caught it,
> gut told me _stomp_ the brake, as it started feeling
> like aquaplaning on dry asphalt,) and about 25 bikers
> tickets, (at 60 km/h I lifted my foot off, and let the
> green street light drag racing bikers catch up... and
> get caught... ;-) ...and a snapped drive shaft. :-( )
>
>
> > So --
> >
> > Should I run this on good charcoal only to avoid all the tar problems?
Or
> > make a copy of Arnt's gasifier in micro size and hope it does produce
tar
>
> ..after deciding and tweaking some, you may want to resize
> the gasifier's throat and nozzles a few times.
> A piece of 3-5' tall 12" dia 1" wall steel pipe should do
> fine for my gasifier proper shell, if you want to sneeze it.
> For preliminary sizing of the internal trim, chk Gengas or
> with me. How much power etc., can/do/may/will you sell?
>
> ..when do you build this? ;-)
>
> > free gas from 20% whole biomass? All that gas cleaning -- and
maintenance
> > of gas cleaners -- would so love to avoid it.
>
> ..I drew the hot gas thru a couple of barrels with about 10" of water
> in each. Simply cool and filter the water, draining and adding more
> as needed. Hot gas 2" piping enters each barrell tangentially, at
> the bottom of the side wall, "spinning" the bobbling water, and is
> drawn out of the barrel at the top center. I used a cyclone inside
> the final bath exit. An radiator the same size as the engine's
> radiator, and a water pump, and a water filter, valves, and a
> few transplarent hoses to show off color, "spin" rpm, pressures, temps,
> etc.
> A turbocharger can be also used to collect and condense water.
> Cat skin.
>
> > The advantage to charcoal is three birds with one stone. Moisture
> > conditioning, fuel size conditioning and less tars.
> >
> > Have on file the plans for that "Big-Top" -- great charcoal maker.
>
> ..url? (as in "Did I miss this?")
>
> > And if I save the gas from that device during charcoal production -- the
> > volatiles -- can cook with it.
> >
> > The point being -- when going small -- easier to convert a motor laying
on
> > the ground than build a refrigerent cycle uniflow engine and boiler.
>
> .. ;-)
>
> > Peter in Belize
>
>
> --
> ..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>
> Scenarios always come in sets of three:
> best case, worst case, and just in case.
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

-
Gasification List Archives:
http://www.crest.org/discussion/gasification/current/

Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
http://www.fsec.ucf.edu/bioam/
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http://solstice.crest.org/renewables/biomass-info/

 

From Gavin at roseplac.worldonline.co.uk Mon Aug 20 14:21:19 2001
From: Gavin at roseplac.worldonline.co.uk (Gavin Gulliver-Goodall)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Biomass heats of combustion...
In-Reply-To: <00fa01c1299b$37292e80$18e5b618@lakwod3.co.home.com>
Message-ID: <MABBJLGAAFJBOBCKKPMGKEEOCDAA.Gavin@roseplac.worldonline.co.uk>

Tom,
Sorry for being a real dimwit, What is the relationship between HHV and LHV
ie how do you do the sum?
i.e. I have fuel (UK seasoned pine) with a moisture content of 40%wet basis.
taking the HHV as your average of 22.21 the LHV is 20.9 for oven dry wood
so I calculated the net CV as 19.57MJ/kg Is this correct?

Thanks
gavin

-----Original Message-----
From: Thomas Reed [mailto:tombreed@home.com]
Sent: Monday, August 20, 2001 18:12
To: arnt@c2i.net; gasification
Subject: GAS-L: Biomass heats of combustion...

Dear Arnt and all:

You said the heating value of bone dry wood is 18 MJ, but the HIGH heating
value is 22.21 MJ/kg (LHV 20.9) (average for most biomass, but varies +/-
2). Trouble is you NEVER find bone dry wood, but it's easy to measure
moisture content and correct the heat values. Typical here in Denver is 7%
moisture content.

There are major tables of these values in our book,

"Thermal Data for Natural and Synthetic Fuels", S. Gaur and T. Reed, Marcel
Dekker, 1998 and you can find tables at my site www.woodgas.com
both measured and predicted from the ultimate analysis.

Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558; tombreed@home.com
----- Original Message -----
From: "Arnt Karlsen" <arnt@c2i.net>
To: <gasification@crest.org>
Sent: Sunday, August 12, 2001 8:36 PM
Subject: Re: GAS-L: Combustion Vs Gasification

> On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
> in <3.0.32.20010812174243.00917740@wgs1.btl.net>:
>
> > At 11:07 PM 8/12/2001 +0100, you wrote:
> > >Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water
is
> > >2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
> > >theoretical moist level limit for combustion (gaining nothing in
exergy) is
> > >rather 800% (of dry weight). Eight times as much water as wood? I
can't
> > >even imagine a piece of wood THAT wet.
> >
> > Yes -- I always mess up when it comes to counting wetness in terms that
can
> > be understood by all.
> >
> > "Whole" Green wood is slightly over half water -- half wood (55%).
> >
> > 20% as in 20% water and 80% wood per pound of whole wood.
> >
> > >
> > >Oh yes we have, several times. Fresh wood is no problem. Using fresh
> > >cucumbers or jellyfish would be difficult though.
> > >
> >
> > You know -- here in the tropics -- put up a tin shed and loosely stack
wood
> > -- dries to 20% in maybe one week or less when to sun shines.
> >
> > But talk about having 18 tons of biomass to dry every hour -- on the
fly --
> > is another problem. That takes one awful big tin roofed shed. Which --
by
> > the way -- only dries biomass when the sun shines. Not at night -- not
> > during heavy overcast -- and not during the rains.
> >
> > But now -- being as small is beautiful -- and I have two rabbit diesel
> > engines on the ground -- and would like to run one on wood gas to make
just
> > 3.4 kw power (the size of my present old Honda Genset -- converted to
run
>
> ..these I believe are designed for 10 kW to Dooms Day, and
> should do fine anywhere from your idle setting to ~25 kW.
> Above that, it time for supercharging and a few mean tricks.
>
> > on Butane gas -- which is very economic here in Belize) --
> >
> > Am prepared to mount a distributor (all Volks diesel have the "slot" in
> > place for the gas model distributer) and see no problem with adapting
the
> > injection hole for spark-plug.
>
> ..do.
>
> > Raising the head to lower compression is easy to -- as over head cam is
> > belt driven.
>
> ..shoot for a 13.5:1 compression ratio, lower it if you
> supercharge. If you start grinding cams, try leaving
> the inlet open _long_, as in "way past half way up".
> Gives you a variable compression controlled by rpm and
> the inlet charge inertia.
>
> ..on my mums VW Beetle, 125 rpm idle, _prompt_omph_,
> about 100 kts (185km/h) rotation speed, (I caught it,
> gut told me _stomp_ the brake, as it started feeling
> like aquaplaning on dry asphalt,) and about 25 bikers
> tickets, (at 60 km/h I lifted my foot off, and let the
> green street light drag racing bikers catch up... and
> get caught... ;-) ...and a snapped drive shaft. :-( )
>
>
> > So --
> >
> > Should I run this on good charcoal only to avoid all the tar problems?
Or
> > make a copy of Arnt's gasifier in micro size and hope it does produce
tar
>
> ..after deciding and tweaking some, you may want to resize
> the gasifier's throat and nozzles a few times.
> A piece of 3-5' tall 12" dia 1" wall steel pipe should do
> fine for my gasifier proper shell, if you want to sneeze it.
> For preliminary sizing of the internal trim, chk Gengas or
> with me. How much power etc., can/do/may/will you sell?
>
> ..when do you build this? ;-)
>
> > free gas from 20% whole biomass? All that gas cleaning -- and
maintenance
> > of gas cleaners -- would so love to avoid it.
>
> ..I drew the hot gas thru a couple of barrels with about 10" of water
> in each. Simply cool and filter the water, draining and adding more
> as needed. Hot gas 2" piping enters each barrell tangentially, at
> the bottom of the side wall, "spinning" the bobbling water, and is
> drawn out of the barrel at the top center. I used a cyclone inside
> the final bath exit. An radiator the same size as the engine's
> radiator, and a water pump, and a water filter, valves, and a
> few transplarent hoses to show off color, "spin" rpm, pressures, temps,
> etc.
> A turbocharger can be also used to collect and condense water.
> Cat skin.
>
> > The advantage to charcoal is three birds with one stone. Moisture
> > conditioning, fuel size conditioning and less tars.
> >
> > Have on file the plans for that "Big-Top" -- great charcoal maker.
>
> ..url? (as in "Did I miss this?")
>
> > And if I save the gas from that device during charcoal production -- the
> > volatiles -- can cook with it.
> >
> > The point being -- when going small -- easier to convert a motor laying
on
> > the ground than build a refrigerent cycle uniflow engine and boiler.
>
> .. ;-)
>
> > Peter in Belize
>
>
> --
> ..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>
> Scenarios always come in sets of three:
> best case, worst case, and just in case.
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>

-
Gasification List Archives:
http://www.crest.org/discussion/gasification/current/

Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
http://www.fsec.ucf.edu/bioam/
http://solstice.crest.org/renewables/biomass-info/gasref.shtml
http://solstice.crest.org/renewables/biomass-info/

-
Gasification List Archives:
http://www.crest.org/discussion/gasification/current/

Gasification List Moderator:
Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
www.webpan.com/BEF

Sponsor the Gasification List: http://www.crest.org/discuss3.html
-
Other Gasification Events and Information:
http://www.fsec.ucf.edu/bioam/
http://solstice.crest.org/renewables/biomass-info/gasref.shtml
http://solstice.crest.org/renewables/biomass-info/

 

From Gavin at roseplac.worldonline.co.uk Mon Aug 20 16:10:02 2001
From: Gavin at roseplac.worldonline.co.uk (Gavin Gulliver-Goodall)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Biomass heats of combustion...
In-Reply-To: <3.0.32.20010820153205.00763bc4@pop-server>
Message-ID: <MABBJLGAAFJBOBCKKPMGGEEPCDAA.Gavin@roseplac.worldonline.co.uk>

Thanks John,
That's the order of magnitude I came up with first , then when I wrote the
mail it came out different! If you are correct then Joacim > (sun 12 Aug)
> But what is not mentioned is that the biomass involved must be 20% or less
> humidity! And of certain physical sizing.

Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water is
2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
theoretical moist level limit for combustion (gaining nothing in exergy) is
rather 800% (of dry weight). Eight times as much water as wood? I can't
even imagine a piece of wood THAT wet.

> The physical sizing is resolved in straight-forward manner -- though for a
> "cost" -- pelletizing -- chipping -- hogging -- etc.
>
cannot be?
As for the 40% IT was and I was assured that the logs had been air drying
for 2 years!!!
Some fresh felled ash we chipped later came out at 25%wb so there we are-
My experience in the UK is that fresh felled can exceed 60% regularly
depending on season of felling. - remember we mostly grow softwood that
nobody wants here in the UK and consequently import any useful timber and
also a lot of finished timber products.

I think the UK economy is entirely supported by people buying and selling
money- certainly there is little engineering or farming left to speak of and
the mines were closed years ago! Oops don't want to go off topic or I'll get
my fingers rapped (or burnt) again!
Thanks
Gavin

-----Original Message-----
From: John L. Seger [mailto:jseger@maine.rr.com]
Sent: Monday, August 20, 2001 20:32
To: Gavin Gulliver-Goodall
Subject: RE: GAS-L: Biomass heats of combustion...

Gavin and all,

You're far from being a dimwit, HHV and LHV seems to be one of the most
misinterrpreted concepts around; it gives everyone problems.

Your "bone-dry" HHV is 20900 kJ/kg. Since your wood is 40% moisture, you
have only 60% of this HHV available, or 0.6 * 20900 = 12540 kJ/kg (of wet
wood). However, you also need to evaporate all of the water in the wood.
So, for every kg of wood, you need to evaporate 0.4 kg of water! So, you
loose another 0.4 * 2250 = 900 kJ/kg. Therefore, the LHV is 12540 - 900 =
11640 kJ/kg.

BTW, 40% MC is rather high for 'seasoned' wood. Freshly cut biomass is in
the 40-50% range. Several months of outside drying should get down to the
20% level at worst.

Hope this helps.

John L. Seger

At 07:18 PM 8/20/2001 +0100, you wrote:
>Tom,
>Sorry for being a real dimwit, What is the relationship between HHV and LHV
>ie how do you do the sum?
>i.e. I have fuel (UK seasoned pine) with a moisture content of 40%wet
basis.
>taking the HHV as your average of 22.21 the LHV is 20.9 for oven dry wood
>so I calculated the net CV as 19.57MJ/kg Is this correct?
>
>Thanks
>gavin
>
>-----Original Message-----
>From: Thomas Reed [mailto:tombreed@home.com]
>Sent: Monday, August 20, 2001 18:12
>To: arnt@c2i.net; gasification
>Subject: GAS-L: Biomass heats of combustion...
>
>Dear Arnt and all:
>
>You said the heating value of bone dry wood is 18 MJ, but the HIGH heating
>value is 22.21 MJ/kg (LHV 20.9) (average for most biomass, but varies +/-
>2). Trouble is you NEVER find bone dry wood, but it's easy to measure
>moisture content and correct the heat values. Typical here in Denver is 7%
>moisture content.
>
>There are major tables of these values in our book,
>
>"Thermal Data for Natural and Synthetic Fuels", S. Gaur and T. Reed, Marcel
>Dekker, 1998 and you can find tables at my site www.woodgas.com
>both measured and predicted from the ultimate analysis.
>
>
> Dr. Thomas Reed
> The Biomass Energy Foundation
> 1810 Smith Rd., Golden, CO 80401
>303 278 0558; tombreed@home.com
>----- Original Message -----
>From: "Arnt Karlsen" <arnt@c2i.net>
>To: <gasification@crest.org>
>Sent: Sunday, August 12, 2001 8:36 PM
>Subject: Re: GAS-L: Combustion Vs Gasification
>
>
>> On Sun, 12 Aug 2001 17:44:49 -0500, Peter Singfield <snkm@btl.net> wrote
>> in <3.0.32.20010812174243.00917740@wgs1.btl.net>:
>>
>> > At 11:07 PM 8/12/2001 +0100, you wrote:
>> > >Heat value for bone dry wood is 18 MJ/kg. Vaporisation heat for water
>is
>> > >2.26 MJ/kg. Where did the 20% come from? 18/2.26 yields that the
>> > >theoretical moist level limit for combustion (gaining nothing in
>exergy) is
>> > >rather 800% (of dry weight). Eight times as much water as wood? I
>can't
>> > >even imagine a piece of wood THAT wet.
>> >
>> > Yes -- I always mess up when it comes to counting wetness in terms that
>can
>> > be understood by all.
>> >
>> > "Whole" Green wood is slightly over half water -- half wood (55%).
>> >
>> > 20% as in 20% water and 80% wood per pound of whole wood.
>> >
>> > >
>> > >Oh yes we have, several times. Fresh wood is no problem. Using fresh
>> > >cucumbers or jellyfish would be difficult though.
>> > >
>> >
>> > You know -- here in the tropics -- put up a tin shed and loosely stack
>wood
>> > -- dries to 20% in maybe one week or less when to sun shines.
>> >
>> > But talk about having 18 tons of biomass to dry every hour -- on the
>fly --
>> > is another problem. That takes one awful big tin roofed shed. Which --
>by
>> > the way -- only dries biomass when the sun shines. Not at night -- not
>> > during heavy overcast -- and not during the rains.
>> >
>> > But now -- being as small is beautiful -- and I have two rabbit diesel
>> > engines on the ground -- and would like to run one on wood gas to make
>just
>> > 3.4 kw power (the size of my present old Honda Genset -- converted to
>run
>>
>> ..these I believe are designed for 10 kW to Dooms Day, and
>> should do fine anywhere from your idle setting to ~25 kW.
>> Above that, it time for supercharging and a few mean tricks.
>>
>> > on Butane gas -- which is very economic here in Belize) --
>> >
>> > Am prepared to mount a distributor (all Volks diesel have the "slot" in
>> > place for the gas model distributer) and see no problem with adapting
>the
>> > injection hole for spark-plug.
>>
>> ..do.
>>
>> > Raising the head to lower compression is easy to -- as over head cam is
>> > belt driven.
>>
>> ..shoot for a 13.5:1 compression ratio, lower it if you
>> supercharge. If you start grinding cams, try leaving
>> the inlet open _long_, as in "way past half way up".
>> Gives you a variable compression controlled by rpm and
>> the inlet charge inertia.
>>
>> ..on my mums VW Beetle, 125 rpm idle, _prompt_omph_,
>> about 100 kts (185km/h) rotation speed, (I caught it,
>> gut told me _stomp_ the brake, as it started feeling
>> like aquaplaning on dry asphalt,) and about 25 bikers
>> tickets, (at 60 km/h I lifted my foot off, and let the
>> green street light drag racing bikers catch up... and
>> get caught... ;-) ...and a snapped drive shaft. :-( )
>>
>>
>> > So --
>> >
>> > Should I run this on good charcoal only to avoid all the tar problems?
>Or
>> > make a copy of Arnt's gasifier in micro size and hope it does produce
>tar
>>
>> ..after deciding and tweaking some, you may want to resize
>> the gasifier's throat and nozzles a few times.
>> A piece of 3-5' tall 12" dia 1" wall steel pipe should do
>> fine for my gasifier proper shell, if you want to sneeze it.
>> For preliminary sizing of the internal trim, chk Gengas or
>> with me. How much power etc., can/do/may/will you sell?
>>
>> ..when do you build this? ;-)
>>
>> > free gas from 20% whole biomass? All that gas cleaning -- and
>maintenance
>> > of gas cleaners -- would so love to avoid it.
>>
>> ..I drew the hot gas thru a couple of barrels with about 10" of water
>> in each. Simply cool and filter the water, draining and adding more
>> as needed. Hot gas 2" piping enters each barrell tangentially, at
>> the bottom of the side wall, "spinning" the bobbling water, and is
>> drawn out of the barrel at the top center. I used a cyclone inside
>> the final bath exit. An radiator the same size as the engine's
>> radiator, and a water pump, and a water filter, valves, and a
>> few transplarent hoses to show off color, "spin" rpm, pressures, temps,
>> etc.
>> A turbocharger can be also used to collect and condense water.
>> Cat skin.
>>
>> > The advantage to charcoal is three birds with one stone. Moisture
>> > conditioning, fuel size conditioning and less tars.
>> >
>> > Have on file the plans for that "Big-Top" -- great charcoal maker.
>>
>> ..url? (as in "Did I miss this?")
>>
>> > And if I save the gas from that device during charcoal production --
the
>> > volatiles -- can cook with it.
>> >
>> > The point being -- when going small -- easier to convert a motor laying
>on
>> > the ground than build a refrigerent cycle uniflow engine and boiler.
>>
>> .. ;-)
>>
>> > Peter in Belize
>>
>>
>> --
>> ..med vennlig hilsen = with Kind Regards from Arnt... ;-)
>>
>> Scenarios always come in sets of three:
>> best case, worst case, and just in case.
>>
>>
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From capjan at vol.cz Mon Aug 20 20:08:52 2001
From: capjan at vol.cz (=?ISO-8859-1?Q?Jan_C=E1p?=)
Date: Tue Aug 31 21:09:37 2004
Subject: Gasifier ('Turbo') cookstoves for developed countries too (no for developing countries only)
In-Reply-To: <NCBBLLMMALLPGKENGIBNCEDJCDAA.marshbro@mcbridebc.net>
Message-ID: <000201c129d4$fb8caa70$2a84fac3@krtek>

Dear gasification and stove enthusiasts,

I seeking for very useful and "fossil-fuel free" cooking device for my small
homestead.

I observe a strange state in this field:

All contemporary solid-state fuel cookstoves burn wood or other biomass
fuels very poor (low efficiency burning and heat transmiting, difficult
control, ..). Most cookstovs is better for space heating than as cooker.

If advanced cookstoves (CPS TurboStove and others) exist, it is ordinarily
developed and promoted as solution for developing countries only.

In our "developed world" (Europe, North America, ..) be in common use
gas/oil (=fossil) of electric (= fossil too) cooking devices.

But efficient biomass (= renewable) cooking need for all - developed and
developoing countries.

If you know about existing programme for promoting efficient biomas cooking
(for example pellet cookstove) in Europe of USA, send me more information
please.

Regards

Jan Cap

 

 

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From bhatta at ait.ac.th Thu Aug 23 05:42:18 2001
From: bhatta at ait.ac.th (Prof. S.C. Bhattacharya)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: Goiing on leave: temporarily unsubscribe
Message-ID: <Pine.LNX.4.10.10108231638050.12745-100000@alphaserv.ait.ac.th>

 

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From shuster at zol.co.zw Thu Aug 23 18:03:11 2001
From: shuster at zol.co.zw (shuster)
Date: Tue Aug 31 21:09:37 2004
Subject: GAS-L: design parameters ,fuel consumption,construction materials-GASIFIERS
Message-ID: <000401c12c1f$36f94a40$03f6fcd8@Default>

DEAR ALL (AND I HOPE DOUG WILLIAMS)

AS YOU PROBABLE KNOW WE ARE DRIVING V8'S HERE IN ZIMBABWE WITH WOOD FIRED
DOWN DRAUGHT GASIFIERS.
WE DESPERATELY NEED HELP ON THE FOLLOWING SUBJECTS.
1)WE ARE QUIET CONSERVATELY ACHIEVING 50 KW AT THE FLY WHEEL CONSUMING 30 KG
/HR OF MOPANI WOOD .IT IS A VERY HARD,BRITTLE WOOD
RENOWNED FOR ITS EXCELLENT BARBECUE FIRING ABILITY.HOW DOES THIS
RATE.
2)OUR GASIFIERS ARE CONSTRUCTED USING 6MM STEEL TUBING ABOVE THE JETS AND
FOR THE OUTER TUBE.THE STEEL IS JUST NOT STANDING UP TO THE HEAT. APART FROM
THE FACT THAT IT GETS SO HOT IT TRIES TO SAG IT IS ALSO PEELING AWAY IN
LAYERS WHICH YOU CAN PEEL OF WITH YOUR FINGER NAIL .
ONCE A BREACH IS ACHIEVED IT IS AS IF SOMEONE WENT MAD WITH A CUTTING
TORCH.OUR NORMAL LIFE OF A GASIFIER IS NO MORE THAN A MONTH.
3)ARE WE OVER INSULATING OUR GASIFIERS.THE ENTIRE GASIFIER IS INSULATED WITH
100MM OF VERMICULITE.
4)THERE IS NO HEAT RESISTANT S/STEEL IN THE COUNTRY AND TO IMPORT ONE
SHEET OF SOUTH AFRICAN 310 HEAT RESISTANT S/STEEL [1150 C CONTINUOUS](2.5M X
1.2M X 3MM)
WILL COST THE EQUIVALENT OF 3000 LT OF DIESEL.
4)ONE OF OUR BIG PROBLEMS IS THAT WE CAN NOT GET A THERMOMETER HERE
THAT WILL MEASURE THESE KIND OF TEMPERATURES. I HAVE SURMISED THAT OUR
GASIFIERS ARE PRODUCING A FAIR AMOUNT OF HYDROGEN AS WE HAVE TO KEEP THE HT
LEADS COMPLETELY SEPARATED[AND I MEAN COMPLETELY]
OTHERWISE WE GET AGGRESSIVE RANDOM IGNITION. AM I CORRECT.
5)ALSO COULD I HAVE SOME RECOMMENDATION ON THE DIAMETER OF THE GAS OUTLET
PIPING BEFORE AND AFTER COOLING.
6)THE WATER GAUGE ACROSS THE GASIFIER IS BETWEEN 2-5 INS
AND UP TO 12-14 INS BEFORE THE ENGINE AFTER ALL THE FILTER APPARATUS.

I READ ALL YOUR E-MAILS EACH DAY AND THANK YOU ALL FOR THE HELP AND
KNOWLEDGE I'VE RECEIVED.

BEST REGARDS
ASHLEY
ZIMBABWE

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From piolenc at mozcom.com Fri Aug 24 01:53:33 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Pulse Burners?
In-Reply-To: <d4.b3c5ebe.28b734d1@aol.com>
Message-ID: <3B85F2B9.D6EF74D@mozcom.com>

Funny you should ask that question. I was just re-reading Reynst's book
Pulsating Combustion. While he mentions powdered coal as a fuel, it
isn't clear how far he got with it. As for bulk granular or chip fuel,
that would be another kettle of fish.

What is the most recent work on this topic that you are aware of? Reynst
died in the 50s.

Marc de Piolenc

VHarris001@aol.com wrote:
>
> Pulse burners have been used successfully in central heating systems.
> I'm
> wondering if research is been done on using pulse burners for stoves,
> gasifiers or digestion gas?.

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From joacim at ymex.net Fri Aug 24 18:18:48 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: design parameters ,fuel consumption,constructionmaterials-GASIFIERS
In-Reply-To: <000401c12c1f$36f94a40$03f6fcd8@Default>
Message-ID: <Pine.LNX.4.10.10108242120350.4507-100000@localhost>

On Thu, 23 Aug 2001, shuster wrote:

> 1)We are quiet conservately achieving 50 kw at the fly wheel consuming 30
> kg /hr of mopani wood.

Sound pretty good. About 30% overall efficiency then? ...are you sure
about the 50kW, or is it just a guesstimated number? ;) A car (European
size) with a 50kW motor should do at least 130-140 km/h on a paved road.

> 2)Our gasifiers are constructed using 6mm steel tubing above the jets and
> for the outer tube. The steel is just not standing up to the heat. apart from
> the fact that it gets so hot it tries to sag it is also peeling away in
> layers which you can peel of with your finger nail.
> Once a breach is achieved it is as if someone went mad with a cutting
> torch. Our normal life of a gasifier is no more than a month.

I noticed a certain overheating (tendency to melt down) on my gasifier,
when I had cut off the twires just by the gasifier walls (because I thought
the fuel hung on them). I welded short stubs (15-20 mm maybe) back on
again. The twires doesn't get that hot, being constantly cooled by the
air. (I even read about a homebuilt ww2-gasifier with air pipes and twires
made from plain copper water pipes.) But the walls aren't cooled, and the
combustion zone gets very hot, so having the twires sticking in a bit
moves the hot zone inwards too, away from the metal walls.

I have about 3-4mm thin walls, `plain' steel. But I have no outer mantle by
the twires, just insulation. It has lasted a year and a half now, although
only seven months in daily use. I didn't see any tendency to melt-down
before I cut off the twires, and it hasn't got worse since I welded stubs
back on again. (Knock on wood)

You didn't mention what type of gasifier design you are using. What does
it look like between the twires and the grate?

> 3)Are we over insulating our gasifiers. The entire gasifier is insulated
> with 100mm of vermiculite.

IMHO, a gasifier can in principle never be over-insulated! ;)
(But then, I've never been to Zimbabwe, and would probably pass out above
40°C. I don't know how my own gasifier would work in that climate. I would
probably not have to worry about ice in the system though. ;)

One trick to lower the temperature in the hearth without losses, is to mix
exhaust gases or steam with the primary air. (Exhaust gases was mixed in in
the Källe gasifier for instance, specifically for reducing temperatures,
without losses. Exhaust contains carbon dioxide and steam. I put an
English translation of Källe's article on
http://www.hotel.ymex.net/~s-20222/gengas/ someplace. Adding steam has the
same effect in principle according to a theoretical article I haven't yet
translated, but the much slower reaction speed for watergas may make a
difference.) But I really don't think that should be necessary.

1. Keep metal away from the hot zone (i.e. oxidation temperatures, >1000°C
or whatever) as much as possible. (Insulate with ash. Ash is cheap.
Insulate the grate too. I put lumps of porous concrete on the grate
myself, but any cheap and fairly heat-resistant material would do.
The lumps disintegrates after a while. Or melt.)

2. Make the metal parts that /must/ be in contact with the hot zone replacable
parts.

> 4)There is no heat resistant s/steel in the country and to import one
> sheet of south african 310 heat resistant s/steel [1150 c
> continuous] (2.5m x 1.2m x 3mm) will cost the equivalent of 3000 lt of
> diesel.

You don't need it. Besides, even clay (brick) can withstand temperatures
like that.

> 5)Also could i have some recommendation on the diameter of the gas outlet
> piping before and after cooling.

I -- as most of us in Sweden I think -- use 50mm (2") pipes for ordinary
cars, and that's what they used in WW2 too. Rumor has it the researchers at
SMP in Umeå used 100mm pipes for the trucks (big ones) they were
experimenting with a few years ago. 50kW producer gas V8's perhaps falls in
a category somewhere in between. There are formulas to estimate the
pressure drop regarding to pipe length and diameter etc, but I don't
know them by heart. Compare with the exhaust pipes. If 2" pipes are normal
for a petrol motor (about double power to producer gas), maybe 2" pipes
are enough for gas pipes with about half gas/half air, after the gas
mizer?

Joacim
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From VHarris001 at aol.com Fri Aug 24 23:45:39 2001
From: VHarris001 at aol.com (VHarris001@aol.com)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Re: Pulse Burners?
Message-ID: <141.7737c8.28b87871@aol.com>

You weren't suggesting pulsating gasifiers - only
pulse burners operating on gaseous fuel!

The main advantage of pulse furnaces is rapid combustion of liquid and
powdered fuels - seems superfluous for fuel already in gaseous form.

Marc de Piolenc

Hi Marc,

The advantage(s) of valveless pulse burners that I had in mind relative to
gasification (or gasifier stoves) might include 1) generate vacuum to draw
gas through a negative pressure system, 2) generate exhaust pressure to
improve heat transfer and/or pumping exhaust out a vent tube, 3) efficiently
and thoroughly burn even tar-laden gas, and 4) simplicity in construction
(although apparently technically challenging to get the dimensions right).  
Of course, I'm not even sure whether or not a pulse burner will run on a
low-BTU gas.  Hence my initial query.

Other than work that the Lennox Company did on valved pulse furnaces, I'm not
aware of much activity on pulse burners.  There is some small scale work
being done on pulse-jet engines designed to develop thrust (rather than
heat), but they are geared almost exclusively to refined liquid or gaseous
fuels.  Check out:
>www.pulse-jets.com<
>www.aardvark.co.nz<

Vernon Harris

 

From VHarris001 at aol.com Sat Aug 25 00:32:52 2001
From: VHarris001 at aol.com (VHarris001@aol.com)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Re: Pulse Burners?
Message-ID: <d.19b37419.28b883a3@aol.com>

>www.aardvark.co.nz/pjet<

that one should be correct.

From piolenc at mozcom.com Sat Aug 25 01:01:07 2001
From: piolenc at mozcom.com (F. Marc de Piolenc)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Re: Pulse Burners?
In-Reply-To: <130.92654d.28b88325@aol.com>
Message-ID: <3B8737FC.D7E3C8C@mozcom.com>

I hadn't thought of the advantages a pulse burner might have in burning
tar-laden fuel. Makes sense that anything that is condensing out of the
gas stream has the same combustion problems as liquid fuels.

Marc

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From vio at ic.kharkov.ua Sat Aug 25 06:48:06 2001
From: vio at ic.kharkov.ua (Vladimir Oleinik)
Date: Tue Aug 31 21:09:38 2004
Subject: DIG-L: Making Urea from poultry manure
In-Reply-To: <d.19b37419.28b883a3@aol.com>
Message-ID: <OMEBJCHEEKOAPABCLOEGKEIOCFAA.vio@ic.kharkov.ua>

 

Dear
Sirs!
<FONT face=Arial color=#0000ff
size=2> 
Is it
possible to make Urea fertiliser from poultry manure?
Where
is it possible to get details?
<FONT face=Arial color=#0000ff
size=2> 
<FONT face=Arial color=#0000ff
size=2>Thanks!

From snkm at btl.net Sat Aug 25 11:39:01 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Re: Pulse Burners?
Message-ID: <3.0.32.20010825085850.00963ad0@wgs1.btl.net>

At 11:41 PM 8/24/2001 EDT, you wrote:
>>>>
In a message dated 08/24/2001 2:57:19 AM Eastern Daylight Time,
piolenc@mozcom.com writes:

You weren't suggesting pulsating gasifiers - only
pulse burners operating on gaseous fuel!

The main advantage of pulse furnaces is rapid combustion of liquid and
powdered fuels - seems superfluous for fuel already in gaseous form.

Marc de Piolenc

***********************

I believe the point there is less flue gas losses. Pulse burners not
needing such excessive air for proper combustion of fuel.

Which brings me to this point.

The best process for reducing flu gasses is catalytic heaters. Has anyone
experience using gasifier product in a catalytic heater? Such as those
industrial units used to heat "shops" that I saw in Montreal Canada?

They work almost entirely by radiant heating -- extremely efficient. For
instance -- in one large foundry -- they used these specifically to heat
only certain areas. Like miniature suns. A worker could be making molds at
70 F when it was minus 40 F outside -- and if as one walked away from that
specific area temps would drop to around 45 F.

No need to heat a large building to 70F -- saves a fortune in fuel heating
costs.

Plus -- I believe efficiencies of these units are unsurpassed by any other
kind of gas burning furnace device.

They were also used for baking ovens in paint lines -- etc.

Even pre-heating metals for forging -- etc.

Great, old, well proven technology.

Ergo the car makers adapting it for their purposes -- supplying the heat
for steam reforming -- for their fuel cell systems.

Again -- would "product" fuel a catalytic heater?

Peter

*****************************

Hi Marc,

The advantage(s) of valveless pulse burners that I had in mind relative to
gasification (or gasifier stoves) might include 1) generate vacuum to draw
gas through a negative pressure system, 2) generate exhaust pressure to
improve heat transfer and/or pumping exhaust out a vent tube, 3) efficiently
and thoroughly burn even tar-laden gas, and 4) simplicity in construction
(although apparently technically challenging to get the dimensions right).
Of course, I'm not even sure whether or not a pulse burner will run on a
low-BTU gas. Hence my initial query.

Other than work that the Lennox Company did on valved pulse furnaces, I'm
not
aware of much activity on pulse burners. There is some small scale work
being done on pulse-jet engines designed to develop thrust (rather than
heat), but they are geared almost exclusively to refined liquid or gaseous
fuels. Check out:
>www.pulse-jets.com<
>www.aardvark.co.nz<

Vernon Harris

 

 

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From snkm at btl.net Sat Aug 25 11:40:11 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Re: Pulse Burners?
Message-ID: <3.0.32.20010825091812.0096cab0@wgs1.btl.net>

At 01:30 PM 8/25/2001 +0800, you wrote:
>I hadn't thought of the advantages a pulse burner might have in burning
>tar-laden fuel. Makes sense that anything that is condensing out of the
>gas stream has the same combustion problems as liquid fuels.
>
>Marc
>

Would a catalytic heater -- operating at such extremely high temperatures
-- not vaporize and burn tars?

Certainly -- just increasing the humidity (as a very little water injected
in gasifier product exhaust) would steam reform tars (which is a "given")
under those circumstances. And any carbon particles passing though as well.

Peter Singfield -- Belize

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From snkm at btl.net Sun Aug 26 23:37:29 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Checking out Catalytic burners
Message-ID: <3.0.32.20010826211623.00977c70@wgs1.btl.net>

 

Peter singfield -- reporting in from Belize -- Central America.

"Alternate methods of tar control"

All Gasifiers should find interest in this subject -- here is a "taste" of
a technology that has been greatly advanced in the past few years.

I a continuing a quick study of this field. But to date -- looks like an
easy and inexpensive experiment to pass hot product gas through one of
these devices to "reform" tars -- solving one of the problems with product
gas powering an IC engine.

To quote from below:

Q: How does this affect the operation of the wood stove or furnace?
A: It affects the operation of the stove or furnace in three ways.

It increases the overall efficiency of the burning unit by 10 percent.

It reduces creosote production 20 to 90 percent.

It decreases air pollution up to 75 percent.
***************

From:

http://muextension.missouri.edu/xplor/agguides/agengin/g01733.htm

Agricultural publication G1733 — Reviewed October 1, 1993
Catalytic Combustors for Wood Burning Stoves and Furnaces
James Pastoret
School of Natural Resources, University of Missouri-Columbia
----------------------------------------------------------------------------
----

Q: What is a catalytic combustor?
A: It is a ceramic honeycombed device coated with a noble metal, usually
palladium. There are various sizes and shapes, but the most common
combustor is shaped like a wheel, 5-3/4 inches in diameter and 2 inches thick.

Q: What does the catalytic combustor do?
A: It causes smoke to be burned and does not allow it to go up the stack
unused.

Q: How does the catalytic combustor work?
A: Gases given off by the wood will burn if the fire is 1,000 degrees F or
higher. However, if the fire is turned down and the gases inside the
firebox are less than 1,000 degrees F, the gases will not burn. When the
gases pass through the catalytic combustor, the noble metal acts as a
catalyst and causes the gases to burn at temperatures as low as 500 degrees F.

Q: How does this affect the operation of the wood stove or furnace?
A: It affects the operation of the stove or furnace in three ways.

It increases the overall efficiency of the burning unit by 10 percent.

It reduces creosote production 20 to 90 percent.

It decreases air pollution up to 75 percent.

Q: Are catalytic combustors expensive?
A: All approved stoves are reasonably similar in price. The approved stoves
with combustors may be slightly higher.

Q: What are the limits or shortcomings of catalytic combustors?
A: There are a number of limits.

The combustors have to be replaced periodically. If they are used properly
they will last 10,000 to 12,000 operating hours.

The combustors can be contaminated (poisoned) by burning foreign materials.
This contamination reduces their operating capabilities.

Q: What can you burn, and what can't you burn?
A: When you are using the catalytic combustor, you should burn only natural
wood. Among items you should not burn are:

trash,

coal,

paper logs,

treated wood,

painted wood, and

lighter fluid.

Q: Can I buy a catalytic combustor to put in the stove I own now?
A: A number of so-called add-on combustors used to be available. This
market has practically disappeared although a few may still be available.

Q: Do all manufacturers of wood stoves and furnaces incorporate catalytic
combustors into their products?
A: No, not all approved stoves have combustors. However, at this writing
(October, 1989), it is reported to be greater than 50 percent.

Figure 1. A cut-away sketch of a wood stove with a catalytic combustor.

Q: How does a stove with a built-in catalytic combustor differ from a
conventional wood stove?
A: Figure 1 shows a cutaway sketch of a wood stove with a catalytic
combustor. The upper box (1) is the heat exchange chamber. The lower large
box is the fire box. The circular honey combed disk (2) mounted in the
baffle plate is the catalytic combustor. Hot gases and smoke from the wood
fire are forced through the catalytic combustor, at which time the
combustible gases are ignited by the combustor. Other parts of the stove
are the bypass damper (3), flame guard (4), and safety bypass opening (5).

 

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From snkm at btl.net Sun Aug 26 23:39:05 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Checking out Catalytic burners - Part 2
Message-ID: <3.0.32.20010826211944.0096c100@wgs1.btl.net>

 

Continuing along these lines:

(Peter Singfield / Belize)

From:

http://www.chimneys.com/appliedceramics/con_home.html

How do catalytic combustors for wood stoves work?

A "catalyst" is something that causes a reaction of some sort, but isn’t
used up in the process. The catalytic combustor used in a woodstove is a
ceramic grid coated with a chemical catalyst - like palladium - that lowers
the burning temperature of the wood smoke. Normally, wood smoke burns at
about 1,000 degrees F, which means that the wood stove often is not hot
enough to burn the smoke. But the combustor reduces the burning
temperature to about 500 degrees F, easily within the range of a wood
stove's normal operating temperature - so the smoke burns in the combustor
and creates heat for your home instead of air pollution.

In the case of a catalytic wood stove, all you need to do is to burn a
brisk fire for about the first half hour. Once the stove is hot enough for
the combustor to start doing its work, you close a by-pass damper to force
the smoke through the catalytic combustor. With the combustor firing, the
combustion process is so effective that you normally won't see any smoke at
all exiting the chimney. Not only do you help the environment by reducing
smoke emissions, you get significantly more heat per cord of wood, so you
save money.

 

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From snkm at btl.net Sun Aug 26 23:40:23 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Checking out Catalytic burners - Part 3
Message-ID: <3.0.32.20010826212513.009749c0@wgs1.btl.net>

 

Continuing along these lines:

(Peter Singfield / Belize)

From:

http://www.eren.doe.gov/consumerinfo/refbriefs/bb5.html

Catalytic Combustors in Wood-Burning Appliances

If you are shopping for a wood-burning home heating appliance, the dealer
may offer you a unit with a catalytic combustor. Catalytic combustors are
similar to catalytic converters in automobiles. They are honeycomb-shaped
discs made of glass or ceramic with a rare-metal catalyst coating. They are
usually located across the exhaust vent of stoves. As smoke passes through
the combustor, the gases and particulates in the smoke react with the
catalyst. The reaction lowers the combustion temperature of the gases and
particulates, which causes them to burn up in the combustor. Catalytic
combustors decrease emissions and increase overall fuel efficiency by
25%-30%. New catalytic wood stoves and inserts advertise efficiencies of
70%-80%.

Maximizing the Performance of Catalytic Combustors

Catalytic combustors last from 1 to 10 years, depending on the stove, the
fuel used, and how often the stove is used. To help maximize the
performance and life of wood-burning appliances, manufacturers provide
guidelines in the owner’s manual for appliance operation, combustor
maintenance, and catalyst replacement.

To operate properly, a catalytic combustor has to reach at least 600o F
(316o C) and hold that temperature for 10 minutes. (Note that exposure to
direct flame can severely damage catalytic combustors. They should be
installed with a flame deflector plate or otherwise protected from direct
flame contact.) You can ensure that the combustor reaches its optimum
temperature by starting the fire with dry kindling and small pieces of
wood. You can then adjust the temperature of the fire for comfort without
affecting the combustor performance. Reloading the stove, however, may
lower the temperature of the exhaust gases, and decrease the effectiveness
of the combustor until it reaches its operating temperature. To avoid this
problem be sure to follow the manufacturer’s instructions for reloading
your stove.

The ceramic element of a catalytic combustor tends to deteriorate over
time, because of the repeated heating and cooling of normal stove use. You
should check the condition and performance of a combustor frequently. Most
catalytic stoves or inserts have a view window or thermometer to help you
check the combustor. The catalytic cell is removable and replaceable and
costs between $75 and $160.

Burning plastics, paint, colored paper, and other materials that contain
chemicals, such as lead or potassium, will ruin the catalyst. Warranties
will not cover damage to the combustor from burning trash in the stove. To
maximize the performance and life of a catalytic combustor, follow the
manufacturer’s instructions on the type of wood fuel recommended for the
stove.

Stoves with catalytic combustors are best for long-term use. They are most
appropriate for homeowners who use wood as their major heat source or for
those who wish to reduce air pollution from burning wood.

Retrofits

If you want to retrofit an existing non-catalytic wood-burning appliance
with a catalytic combustor, you can buy a catalytic damper. These are
available as kits and are usually installed in the flue collar. To monitor
the stove temperature after adding a catalytic combustor, you should also
install at least one heat sensor on the stove body or stove pipe. Several
manufacturers sell retrofit kits, and they may be available from woodstove
retailers. They are not appropriate for all types of stoves. Again, be sure
to follow the manufacturer’s installation and operating instructions.

For More Information

A free brochure Catalytic Woodstoves: Installation, Operation, and
Maintenance (Order Number: EPA450K92006 Source Name: OAR) is available from
the:
U.S. Environmental Protection Agency (EPA)
Office of Air And Radiation
1200 Pennsylvania Ave NW (6101)
Washington, DC 20460
Phone: (202) 260-0594; Fax: (202) 401-4761
World Wide Web: www.epa.gov/oar/oarhome.html
To view the document on-line, visit:
www.epa.gov/Region10/offices/air/catalyti.html

 

----------------------------------------------------------------------------
----

This brief was updated in May 2001.

EREC is operated by NCI Information Systems, Inc. for the National
Renewable Energy Laboratory/U.S. Department of Energy. The content of this
brief is based on information known to EREC at the time of prepartion. No
recommendation or endorsement of any non-US Government product or service
is implied if mentioned by EREC.

Your interest in energy efficiency and renewable energy is greatly
appreciated. If we can be of further assistance, please feel free to
contact us again.

Energy Efficiency and Renewable Energy Clearinghouse (EREC)
P.O. Box 3048 Merrifield, VA 22116
Voice (USA only): 800-DOE-EREC (363-3732)
Email: doe.erec@nciinc.com

 

 

NOTICE

This report was prepared as an account of work sponsored by an agency of
the United States government. Neither the United States government nor any
agency thereof, nor any of their employees, makes any warranty, express or
implied, or assumes any legal liability or responsibility for the accuracy,
completeness, or usefulness of any information, apparatus, product, or
process disclosed, or represents that its use would not infringe privately
owned rights. Reference herein to any specific commercial product, process,
or service by trade name, trademark, manufacturer, or otherwise does not
necessarily constitute or imply its endorsement, recommendation, or
favoring by the United States government or any agency thereof. The views
and opinions of authors expressed herein do not necessarily state or
reflect those of the United States government or any agency thereof.

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From shuster at zol.co.zw Mon Aug 27 11:47:53 2001
From: shuster at zol.co.zw (shuster)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: h.p factor of producer gas.
Message-ID: <000801c12f0f$4edb62e0$15f6fcd8@Default>

DEAR ALL,
please could someone give me an idea on what horsepower to expect when
operating a gasoline
I.C. engine on producer gas as a factor of the rated h.p. of the engine when
operated on gasoline.
hope that makes sense
the theoretical factor is o.k. but I would also like to hear about figures
from practical operating sites.
while on the subject of sites does anyone have an idea just how wide spread
is the use of gasifiers
operating engines in the 10kw to 100kw range on a day to day basis in the
commercial sense.
I have traveled the southern half of Africa over the last 30 years
extensively but I have still to find a gasifier operating somewhere(other
than my own).
KIND REGARDS
ASHLEY

 

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From arnt at c2i.net Mon Aug 27 12:44:37 2001
From: arnt at c2i.net (Arnt Karlsen)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: h.p factor of producer gas.
Message-ID: <3B8A7811.60A653E7@c2i.net>

On Mon, 27 Aug 2001 17:37:22 +0200,
"shuster" <shuster@zol.co.zw> wrote
in <000801c12f0f$4edb62e0$15f6fcd8@Default>:

> DEAR ALL,
> please could someone give me an idea on what horsepower to expect
> whenoperating a gasoline I.C. engine on producer gas as a factor
> of the rated h.p. of the engine when operated on gasoline.

..rules of thumb: expect losing 30% of the rated power.
This assumes no supercharging of the engine.
Boosting manifold pressure by 30% over athmosphaeric,
(and cooling the gases) should restore "rated" power.
WWII experience, see the "Gengas" book.

..for electric power production, say, cut rated shaft
horsepower numbers in half and append "kWe".
My own guess, based on "Gengas".

> hope that makes sense
> the theoretical factor is o.k. but I would also like to hear about
> figures from practical operating sites.
> while on the subject of sites does anyone have an idea just how wide
> spread is the use of gasifiers operating engines in the 10kw to 100kw
> range on a day to day basis in the commercial sense.
> I have traveled the southern half of Africa over the last 30 years
> extensively but I have still to find a gasifier operating
> somewhere(other than my own).
> KIND REGARDS
> ASHLEY


--
..med vennlig hilsen = with Kind Regards from Arnt... ;-)

Scenarios always come in sets of three:
best case, worst case, and just in case.

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From renertech at xtra.co.nz Mon Aug 27 17:06:52 2001
From: renertech at xtra.co.nz (renertech)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: h.p factor of producer gas.
In-Reply-To: <000801c12f0f$4edb62e0$15f6fcd8@Default>
Message-ID: <003701c12f3c$1c295aa0$e8c536d2@p3coppermine>

 

----- Original Message -----
From: "shuster" <shuster@zol.co.zw>
To: "GASIFICATION" <gasification@crest.org>
Sent: Tuesday, August 28, 2001 3:37 AM
Subject: GAS-L: h.p factor of producer gas.

Dear Ashley,
in reply to your question about how many gasifiers
are working, you have to take into account some political and economic
history. Prior to the second world war, just about every 'outback'
enterprise, like all the timber and mining sites ran on steam or producer
gas. Post war, the petroleum industry inherited a lot of easily got at
oil in the middle east, which they could pump out of the ground with only a
tad payment to the nearest Sheik, for royalties. So, they made a
conscious decision to price that oil for what it cost them to process it.
In other words, they made a good profit on their own work, but the owners of
the land and the petroleum reserves themselves, got virtually peanuts. A/.
We should therefore be aware as to how the present politcal forces in the
middle east are feeling about this, and B/. Those low low prices put the
whole solid fuel industry out of business. The 'guru' who highlighted this
situation was Fritz Schumacher, the father of the Intermediate Technology
movement (Some like to call it Appropriate Technology) Schumacher was at
that time, the early fifties, chief economist of the British Coal Board.
The thing was, that given the choice, nobody was going to hump coal when a
petrol bowser would deliver to your door for less cost. It is only when
oil prices begin to rise that you will find the economics will put the bite
on diesel rather than solid energy.
Sincerely, Ken Calvert. renertech@xtra.co.nz

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>

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From joacim at ymex.net Tue Aug 28 00:55:08 2001
From: joacim at ymex.net (Joacim Persson)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Checking out Catalytic burners
In-Reply-To: <3.0.32.20010826211623.00977c70@wgs1.btl.net>
Message-ID: <Pine.LNX.4.10.10108270905570.4507-100000@localhost>

On Sun, 26 Aug 2001, Peter Singfield wrote:

> I a continuing a quick study of this field. But to date -- looks like an
> easy and inexpensive experiment to pass hot product gas through one of
> these devices to "reform" tars -- solving one of the problems with product
> gas powering an IC engine.

How? The process taking place on the cathalyst is combustion, i.e.
/oxidation/. I fail to see how tars in the gas could be reduced
by cathalytic combustion, when there is no oxygen in the gas.

Also, the temperatures in a gasifier must always be way above the 1000°F
(ca 540°C, i.e. not even glowing temperature) in the oxidation zone in any
case, or reduction won't take place.

Joacim
-
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-- David Korn

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From subhro at techna.co.in Tue Aug 28 09:24:09 2001
From: subhro at techna.co.in (Dr S Mukherjee)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Please unsubscribe - temporarily
Message-ID: <Pine.GSO.4.10.10108281843380.11435-100000@techna.co.in>

 

Please unsubscribe - temporarily
Subhro

from: subhro@techna.co.in

 

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From snkm at btl.net Tue Aug 28 10:19:39 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Checking out Catalytic burners
Message-ID: <3.0.32.20010828081128.00973bf0@wgs1.btl.net>

At 09:42 AM 8/27/2001 +0100, you wrote:
>On Sun, 26 Aug 2001, Peter Singfield wrote:
>
>> I a continuing a quick study of this field. But to date -- looks like an
>> easy and inexpensive experiment to pass hot product gas through one of
>> these devices to "reform" tars -- solving one of the problems with product
>> gas powering an IC engine.
>
>How? The process taking place on the cathalyst is combustion, i.e.
>/oxidation/. I fail to see how tars in the gas could be reduced
>by cathalytic combustion, when there is no oxygen in the gas.

Yes -- in combination with feed back from an O2 sensor -- the close to
exact amount of air would be introduced just before the catalyst.

>
>Also, the temperatures in a gasifier must always be way above the 1000°F
>(ca 540°C, i.e. not even glowing temperature) in the oxidation zone in any
>case, or reduction won't take place.
>

N0! 600 F!!! (see appended) Product gas has more than enough heat to do
this. The 1000 F is the operating temp of the catalyst converter once it
starts doing it's job.

Catalytic converters can go as high a 1200 C -- ergo their being applying
for being the heat source for automatic catalysts.

Further -- it appears they will work well on product gas -- they work on
residuals in car engine exhaust!!

I see no reason "yet" it will not work. And it is a very easy experiment.
Especially effective for thermal gasifiers.

Hey -- 75% to 85% efficiency from a wood stove is quite something!

Who needs the gasifier? (For thermal applications)

 

Peter

>
>Joacim
>-
>main(){printf(&unix["\021%six\012\0"],(unix)["have"]+"fun"-0x60);}
> -- David Korn
>

**************************appended************

Extracted from:

http://www.eren.doe.gov/consumerinfo/refbriefs/bb5.html

To operate properly, a catalytic combustor has to reach at least 600o F
(316o C) and hold that temperature for 10 minutes. (Note that exposure to
direct flame can severely damage catalytic combustors. They should be
installed with a flame deflector plate or otherwise protected from direct
flame contact.) You can ensure that the combustor reaches its optimum
temperature by starting the fire with dry kindling and small pieces of
wood. You can then adjust the temperature of the fire for comfort without
affecting the combustor performance. Reloading the stove, however, may
lower the temperature of the exhaust gases, and decrease the effectiveness
of the combustor until it reaches its operating temperature. To avoid this
problem be sure to follow the manufacturer’s instructions for reloading
your stove.

The ceramic element of a catalytic combustor tends to deteriorate over
time, because of the repeated heating and cooling of normal stove use. You
should check the condition and performance of a combustor frequently. Most
catalytic stoves or inserts have a view window or thermometer to help you
check the combustor. The catalytic cell is removable and replaceable and
costs between $75 and $160.

 

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From snkm at btl.net Tue Aug 28 10:29:54 2001
From: snkm at btl.net (Peter Singfield)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Corrected version: Checking out Catalytic burners
Message-ID: <3.0.32.20010828082213.00903490@wgs1.btl.net>

 

Corrected version ---

At 09:42 AM 8/27/2001 +0100, you wrote:
>On Sun, 26 Aug 2001, Peter Singfield wrote:
>
>> I a continuing a quick study of this field. But to date -- looks like an
>> easy and inexpensive experiment to pass hot product gas through one of
>> these devices to "reform" tars -- solving one of the problems with product
>> gas powering an IC engine.
>
>How? The process taking place on the cathalyst is combustion, i.e.
>/oxidation/. I fail to see how tars in the gas could be reduced
>by cathalytic combustion, when there is no oxygen in the gas.

Yes -- in combination with feed back from an O2 sensor -- the close to
exact amount of air would be introduced just before the catalyst.

>
>Also, the temperatures in a gasifier must always be way above the 1000°F
>(ca 540°C, i.e. not even glowing temperature) in the oxidation zone in any
>case, or reduction won't take place.
>

N0! 600 F!!! (see appended) Product gas has more than enough heat to do
this. The 1000 F is the operating temp of the catalyst converter once it
starts doing it's job.

Catalytic converters can go as high a 1200 C -- ergo their being applied as
the heat source for automotive catalyst furnaces that supply heat for the
steam reforming fuels to product to run fuel cell.

Further -- it appears catalytic heaters can work well on product gas --
they work on residuals in car engine exhaust!!

Take a look at this Url:

http://www.capecod.net/falco/technical.html

Then tell me if Gasifier product can or can not work in a catalytic heater!

How many people on this list have be searching for methods of applying
thermo heat from gasifiers?? Well, here is one good "alternative" method of
heating space.

I see no reason "yet" it will not work. And it is a very easy experiment.

Hey -- 75% to 80% efficiency from a wood stove is quite something!

Who needs the gasifier for high efficiencies? (For thermal applications) --
just combustion and a catalytic converter. Certainly a much less
complicated device.

Browse the Url supplied below for a flow diagram of this simple process.

Peter

>
>Joacim
>-
>main(){printf(&unix["\021%six\012\0"],(unix)["have"]+"fun"-0x60);}
> -- David Korn
>

**************************appended************

Extracted from:

http://www.eren.doe.gov/consumerinfo/refbriefs/bb5.html

To operate properly, a catalytic combustor has to reach at least 600o F
(316o C) and hold that temperature for 10 minutes. (Note that exposure to
direct flame can severely damage catalytic combustors. They should be
installed with a flame deflector plate or otherwise protected from direct
flame contact.) You can ensure that the combustor reaches its optimum
temperature by starting the fire with dry kindling and small pieces of
wood. You can then adjust the temperature of the fire for comfort without
affecting the combustor performance. Reloading the stove, however, may
lower the temperature of the exhaust gases, and decrease the effectiveness
of the combustor until it reaches its operating temperature. To avoid this
problem be sure to follow the manufacturer’s instructions for reloading
your stove.

The ceramic element of a catalytic combustor tends to deteriorate over
time, because of the repeated heating and cooling of normal stove use. You
should check the condition and performance of a combustor frequently. Most
catalytic stoves or inserts have a view window or thermometer to help you
check the combustor. The catalytic cell is removable and replaceable and
costs between $75 and $160.

 

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From shuster at zol.co.zw Wed Aug 29 02:48:15 2001
From: shuster at zol.co.zw (shuster)
Date: Tue Aug 31 21:09:38 2004
Subject: Fw: GAS-L: design parameters ,fuel consumption,construction materials-GASIFIERS
Message-ID: <000201c13056$601b3100$2ff6fcd8@Default>

 

I AM NOW ADDING 6 KGS PER HR OFSTEAM .THIS HAS CONSIDERABLE REDUCED THE
TEMP OF THE GASIFIER WITHOUT EFFECTING ENGINE OUTPUT OR
BIOMASS CONSUMPTION.
----- Original Message -----
From: shuster <shuster@zol.co.zw>
To: <LINVENT@aol.com>; gasification <houmoller@DK-Teknik.dk>; Graeme
Williams <graeme@powerlink.co.nz>; GASIFICATION <gasification@crest.org>;
gasification <biomass@ecn.ni>
Cc: TorstenLauckner@t-online.de <t.lauckner@t-online.de>; gasification
<milnet@tcplink.nrel.gov>; Claus Hindsgaul <claush@mek.dtu.dk>;
<LINVENT@aol.com>
Sent: Thursday, August 23, 2001 4:36 PM
Subject: GAS-L: design parameters ,fuel consumption,construction
materials-GASIFIERS

> DEAR ALL (AND I HOPE DOUG WILLIAMS)
>
> AS YOU PROBABLE KNOW WE ARE DRIVING V8'S HERE IN ZIMBABWE WITH WOOD FIRED
> DOWN DRAUGHT GASIFIERS.
> WE DESPERATELY NEED HELP ON THE FOLLOWING SUBJECTS.
> 1)WE ARE QUIET CONSERVATELY ACHIEVING 50 KW AT THE FLY WHEEL CONSUMING 30
KG
> /HR OF MOPANI WOOD .IT IS A VERY HARD,BRITTLE WOOD
> RENOWNED FOR ITS EXCELLENT BARBECUE FIRING ABILITY.HOW DOES THIS
> RATE.
> 2)OUR GASIFIERS ARE CONSTRUCTED USING 6MM STEEL TUBING ABOVE THE JETS AND
> FOR THE OUTER TUBE.THE STEEL IS JUST NOT STANDING UP TO THE HEAT. APART
FROM
> THE FACT THAT IT GETS SO HOT IT TRIES TO SAG IT IS ALSO PEELING AWAY IN
> LAYERS WHICH YOU CAN PEEL OF WITH YOUR FINGER NAIL .
> ONCE A BREACH IS ACHIEVED IT IS AS IF SOMEONE WENT MAD WITH A CUTTING
> TORCH.OUR NORMAL LIFE OF A GASIFIER IS NO MORE THAN A MONTH.
> 3)ARE WE OVER INSULATING OUR GASIFIERS.THE ENTIRE GASIFIER IS INSULATED
WITH
> 100MM OF VERMICULITE.
> 4)THERE IS NO HEAT RESISTANT S/STEEL IN THE COUNTRY AND TO IMPORT ONE
> SHEET OF SOUTH AFRICAN 310 HEAT RESISTANT S/STEEL [1150 C CONTINUOUS](2.5M
X
> 1.2M X 3MM)
> WILL COST THE EQUIVALENT OF 3000 LT OF DIESEL.
> 4)ONE OF OUR BIG PROBLEMS IS THAT WE CAN NOT GET A THERMOMETER HERE
> THAT WILL MEASURE THESE KIND OF TEMPERATURES. I HAVE SURMISED THAT OUR
> GASIFIERS ARE PRODUCING A FAIR AMOUNT OF HYDROGEN AS WE HAVE TO KEEP THE
HT
> LEADS COMPLETELY SEPARATED[AND I MEAN COMPLETELY]
> OTHERWISE WE GET AGGRESSIVE RANDOM IGNITION. AM I CORRECT.
> 5)ALSO COULD I HAVE SOME RECOMMENDATION ON THE DIAMETER OF THE GAS OUTLET
> PIPING BEFORE AND AFTER COOLING.
> 6)THE WATER GAUGE ACROSS THE GASIFIER IS BETWEEN 2-5 INS
> AND UP TO 12-14 INS BEFORE THE ENGINE AFTER ALL THE FILTER APPARATUS.
>
> I READ ALL YOUR E-MAILS EACH DAY AND THANK YOU ALL FOR THE HELP AND
> KNOWLEDGE I'VE RECEIVED.
>
> BEST REGARDS
> ASHLEY
> ZIMBABWE
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
>
> Sponsor the Gasification List: http://www.crest.org/discuss3.html
> -
> Other Gasification Events and Information:
> http://www.fsec.ucf.edu/bioam/
> http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> http://solstice.crest.org/renewables/biomass-info/
>
>

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From renertech at xtra.co.nz Wed Aug 29 06:24:30 2001
From: renertech at xtra.co.nz (renertech)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: design parameters ,fuel consumption,construction materials-GASIFIERS
In-Reply-To: <000201c13056$601b3100$2ff6fcd8@Default>
Message-ID: <002001c13074$a82940e0$18c736d2@p3coppermine>

----- Original Message -----
From: "shuster" <shuster@zol.co.zw>
To: "GASIFICATION" <gasification@crest.org>
Sent: Wednesday, August 29, 2001 6:10 PM
Subject: Fw: GAS-L: design parameters ,fuel consumption,construction
materials-GASIFIERS

Ashley, concerning your problems of the short life of mild steel in the
heat zone of gasifiers, I would offer the following comments. The thing
to do is to use fire clay, or even just ordinary clay, but somethin which
can be moulded onto the inside of the casing and will hold its shape. Then
use the mild steel support as the outside rather than the inside. Stuff
like vermiculaite is no good as it will not bake hard and hold its shape.
Mild steel has a horrendous corrosion problem with red hot steam. Those
sheets of black metal that flake off are magnetic iron oxide. Bury your
tuyeres in the clay lining as deep as you can, and then you only have to
protect the nozzles. Even if you can't buy stainless steel sheet, you
should be able to buy suitable welding rods to build up a coating to the
vital parts like the inside edge of the throat and the tips of the tuyeres.
They come under the category of 'Maintenance' rods. I have tried even the
hard facing rods used for earthmoving machinery repairs. They will last a
long time compared to mild steel. Once through the throat area, then it is
a goods idea to make the hearth or grate lower than what might appear normal
in order to have a layer of cooler charcoal and ash below the heat zone as
a protective or insulating layer to protect the hearth.
Hope that helps! Ken Calvert renertech@xtra.co.nz

>
> ----- Original Message -----
> From: shuster <shuster@zol.co.zw>
> To: <LINVENT@aol.com>; gasification <houmoller@DK-Teknik.dk>; Graeme
> Williams <graeme@powerlink.co.nz>; GASIFICATION <gasification@crest.org>;
> gasification <biomass@ecn.ni>
> Cc: TorstenLauckner@t-online.de <t.lauckner@t-online.de>; gasification
> <milnet@tcplink.nrel.gov>; Claus Hindsgaul <claush@mek.dtu.dk>;
> <LINVENT@aol.com>
> Sent: Thursday, August 23, 2001 4:36 PM
> Subject: GAS-L: design parameters ,fuel consumption,construction
> materials-GASIFIERS
>

 

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From jmdavies at xsinet.co.za Wed Aug 29 10:58:48 2001
From: jmdavies at xsinet.co.za (John Davies)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Catalyst
Message-ID: <00f001c1309a$9c1986e0$a2d4ef9b@jmdavies>

----- Original Message -----
Subject: Re: GAS-L: Checking out Catalytic burners

> On Sun, 26 Aug 2001, Peter Singfield wrote:
>
> > I a continuing a quick study of this field. But to date -- looks like an
> > easy and inexpensive experiment to pass hot product gas through one of
> > these devices to "reform" tars -- solving one of the problems with
product
> > gas powering an IC engine.
>
> How? The process taking place on the cathalyst is combustion, i.e.
> /oxidation/. I fail to see how tars in the gas could be reduced
> by cathalytic combustion, when there is no oxygen in the gas.
>
> Also, the temperatures in a gasifier must always be way above the 1000°F
> (ca 540°C, i.e. not even glowing temperature) in the oxidation zone in any
> case, or reduction won't take place.

I work with the technology of steam reforming methane gas to Water Gas, when
it is passed over Nickel Catalyst after the initial reaction using pure
oxygen and steam. there is a significant further steam reforming action,
which takes place with a relatively low steam ratio. the gas is now called
SYNGAS as there is little residual unreacted methane, and CO2, and the CO
and H2 content is enhanced.

What if a catalyst bed was placed below the gas producer bed in a downdraft
gassifier, and extra oxygen (air ) introduced to the gas below the gassifier
to give a controlled burn raising temperature high enough to steam reform
the tar gasses and CO2 produced by the this oxygen.( air ) Above 800 C will
be needed. in other words, we steam reform the produced gas to a high
quality Water Gas which will be free of tar and other unwanted gasses for
running an IC engine. Introducing extra N2 will reduce the heat value, but
would this not be compensated by the superior gas produced. In the
industrial application high pressure is used, would it work at atmospheric
pressure?

I am sure that the catalyst producers will be able to give the required
conditions, and supply a sutiable catalyst, the only problem is that they
sell the stuff by the ton to the chemical industry. Would they be interested
in a few kilograms? " Haldor Topsoe" is very active in steam reforming
technology, and catalysts. Would they be interested ?

Peter, this is right down your lane. Some thoughts from you.!

Regards ,
John Davies.

 

 

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From tombreed at home.com Wed Aug 29 19:58:05 2001
From: tombreed at home.com (Thomas Reed)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: design parameters ,fuel consumption,construction materials-GASIFIERS
In-Reply-To: <000201c13056$601b3100$2ff6fcd8@Default>
Message-ID: <002f01c130e3$bfd1ed40$18e5b618@lakwod3.co.home.com>

Dear Ashley:

Sounds like you have made great progress.

To solve the nozzle problem without Inconel or SS, try using MORE NOZZLES,
(how many now? 5 -7? The Chinese sometimes use 15!). Also use heavy duty
steel AND make sure that it is soundly attached to some massive steel that
can dissipate the heat. Probably should keep the velocity similar when you
change the number of nozzles. More nozzles should reduce tar also, since it
reduces the "nozzle shadow".

Yours truly TOM REED
Dr. Thomas Reed
The Biomass Energy Foundation
1810 Smith Rd., Golden, CO 80401
303 278 0558;
tombreed@home.com; www.woodgas.com
----- Original Message -----
From: "shuster" <shuster@zol.co.zw>
To: "GASIFICATION" <gasification@crest.org>
Sent: Wednesday, August 29, 2001 12:10 AM
Subject: Fw: GAS-L: design parameters ,fuel consumption,construction
materials-GASIFIERS

>
> I AM NOW ADDING 6 KGS PER HR OFSTEAM .THIS HAS CONSIDERABLE REDUCED THE
> TEMP OF THE GASIFIER WITHOUT EFFECTING ENGINE OUTPUT OR
> BIOMASS CONSUMPTION.
> ----- Original Message -----
> From: shuster <shuster@zol.co.zw>
> To: <LINVENT@aol.com>; gasification <houmoller@DK-Teknik.dk>; Graeme
> Williams <graeme@powerlink.co.nz>; GASIFICATION <gasification@crest.org>;
> gasification <biomass@ecn.ni>
> Cc: TorstenLauckner@t-online.de <t.lauckner@t-online.de>; gasification
> <milnet@tcplink.nrel.gov>; Claus Hindsgaul <claush@mek.dtu.dk>;
> <LINVENT@aol.com>
> Sent: Thursday, August 23, 2001 4:36 PM
> Subject: GAS-L: design parameters ,fuel consumption,construction
> materials-GASIFIERS
>
>
> > DEAR ALL (AND I HOPE DOUG WILLIAMS)
> >
> > AS YOU PROBABLE KNOW WE ARE DRIVING V8'S HERE IN ZIMBABWE WITH WOOD
FIRED
> > DOWN DRAUGHT GASIFIERS.
> > WE DESPERATELY NEED HELP ON THE FOLLOWING SUBJECTS.
> > 1)WE ARE QUIET CONSERVATELY ACHIEVING 50 KW AT THE FLY WHEEL CONSUMING
30
> KG
> > /HR OF MOPANI WOOD .IT IS A VERY HARD,BRITTLE WOOD
> > RENOWNED FOR ITS EXCELLENT BARBECUE FIRING ABILITY.HOW DOES THIS
> > RATE.
> > 2)OUR GASIFIERS ARE CONSTRUCTED USING 6MM STEEL TUBING ABOVE THE JETS
AND
> > FOR THE OUTER TUBE.THE STEEL IS JUST NOT STANDING UP TO THE HEAT. APART
> FROM
> > THE FACT THAT IT GETS SO HOT IT TRIES TO SAG IT IS ALSO PEELING AWAY IN
> > LAYERS WHICH YOU CAN PEEL OF WITH YOUR FINGER NAIL .
> > ONCE A BREACH IS ACHIEVED IT IS AS IF SOMEONE WENT MAD WITH A CUTTING
> > TORCH.OUR NORMAL LIFE OF A GASIFIER IS NO MORE THAN A MONTH.
> > 3)ARE WE OVER INSULATING OUR GASIFIERS.THE ENTIRE GASIFIER IS INSULATED
> WITH
> > 100MM OF VERMICULITE.
> > 4)THERE IS NO HEAT RESISTANT S/STEEL IN THE COUNTRY AND TO IMPORT ONE
> > SHEET OF SOUTH AFRICAN 310 HEAT RESISTANT S/STEEL [1150 C
CONTINUOUS](2.5M
> X
> > 1.2M X 3MM)
> > WILL COST THE EQUIVALENT OF 3000 LT OF DIESEL.
> > 4)ONE OF OUR BIG PROBLEMS IS THAT WE CAN NOT GET A THERMOMETER HERE
> > THAT WILL MEASURE THESE KIND OF TEMPERATURES. I HAVE SURMISED THAT OUR
> > GASIFIERS ARE PRODUCING A FAIR AMOUNT OF HYDROGEN AS WE HAVE TO KEEP THE
> HT
> > LEADS COMPLETELY SEPARATED[AND I MEAN COMPLETELY]
> > OTHERWISE WE GET AGGRESSIVE RANDOM IGNITION. AM I CORRECT.
> > 5)ALSO COULD I HAVE SOME RECOMMENDATION ON THE DIAMETER OF THE GAS
OUTLET
> > PIPING BEFORE AND AFTER COOLING.
> > 6)THE WATER GAUGE ACROSS THE GASIFIER IS BETWEEN 2-5 INS
> > AND UP TO 12-14 INS BEFORE THE ENGINE AFTER ALL THE FILTER APPARATUS.
> >
> > I READ ALL YOUR E-MAILS EACH DAY AND THANK YOU ALL FOR THE HELP AND
> > KNOWLEDGE I'VE RECEIVED.
> >
> > BEST REGARDS
> > ASHLEY
> > ZIMBABWE
> >
> >
> > -
> > Gasification List Archives:
> > http://www.crest.org/discussion/gasification/current/
> >
> > Gasification List Moderator:
> > Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> > www.webpan.com/BEF
> >
> > Sponsor the Gasification List: http://www.crest.org/discuss3.html
> > -
> > Other Gasification Events and Information:
> > http://www.fsec.ucf.edu/bioam/
> > http://solstice.crest.org/renewables/biomass-info/gasref.shtml
> > http://solstice.crest.org/renewables/biomass-info/
> >
> >
>
>
> -
> Gasification List Archives:
> http://www.crest.org/discussion/gasification/current/
>
> Gasification List Moderator:
> Tom Reed, Biomass Energy Foundation, Reedtb2@cs.com
> www.webpan.com/BEF
> List-Post: <mailto:bioenergy@crest.org>
> List-Help: <mailto:bioenergy-help@crest.org>
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> -
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> http://solstice.crest.org/renewables/biomass-info/
>
>

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From A.Weststeijn at epz.nl Thu Aug 30 10:11:14 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Tar sampling and analysis response time
Message-ID: <E1780666C205D211B6740008C728DBFE9F514E@sp0016.epz.nl>

Dear List members,

 

From jsmeenk at iastate.edu Thu Aug 30 10:25:08 2001
From: jsmeenk at iastate.edu (Jerod Smeenk)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Tar sampling and analysis response time
In-Reply-To: <E1780666C205D211B6740008C728DBFE9F514E@sp0016.epz.nl>
Message-ID: <5.1.0.14.2.20010830091657.00a218a0@jsmeenk.mail.iastate.edu>

An HTML attachment was scrubbed...
URL: http://listserv.repp.org/pipermail/gasification/attachments/20010830/5240ec3a/attachment.html
From tmiles at trmiles.com Thu Aug 30 10:43:16 2001
From: tmiles at trmiles.com (Tom Miles)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Tar sampling and analysis response time
In-Reply-To: <5.1.0.14.2.20010830091657.00a218a0@jsmeenk.mail.iastate.edu>
Message-ID: <006201c13161$4c03f100$0301a8c0@mshome.net>

 

Jerod,

Look at the references under "Gas Quality" on the
page "Gasification Reference Sites" at

<A
href="http://solstice.crest.org/renewables/biomass-info/gasref.shtml">http://solstice.crest.org/renewables/biomass-info/gasref.shtml


You'll find an analyzer by Ratfisch,
Germany
<A
href="http://ourworld.compuserve.com/homepages/Ratfisch/">http://ourworld.compuserve.com/homepages/Ratfisch/

Regards,

Tom

----
Thomas R MilesTR Miles, Technical Consultants<A
href="mailto:tmiles@trmiles.com">tmiles@trmiles.com503-292-0107
<BLOCKQUOTE dir=ltr
style="PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
----- Original Message -----
<DIV
style="BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: black">From:
Jerod
Smeenk
To: <A title=gasification@crest.org
href="mailto:gasification@crest.org">gasification@crest.org
Sent: Thursday, August 30, 2001 7:21
AM
Subject: Re: GAS-L: Tar sampling and
analysis response time
Gasification
list,Some time ago, probably a year or more, a posting to the list
announced the development and near term commercialization of an on-line,
quasi-continuous (response time of a few minutes) tar analyzer.  I
believe it was developed in Germany.Does anyone know the development
status of the tar analyzer?  . . . have any been sold commercially? 
It would be great to hear the results and perspective of anyone who has used
this analyzer!Jerod
-----------------------------------------------------------------------------------------Jerod
Smeenk                    Phone: 
(515) 294-6402Iowa State
University                   Fax: 
(515) 294-32611043 Black
Engineering          E-mail:
jsmeenk@iastate.eduAmes, IA 50011 - Gasification List Archives:
http://www.crest.org/discussion/gasification/current/ Gasification List
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From A.Weststeijn at epz.nl Thu Aug 30 11:07:00 2001
From: A.Weststeijn at epz.nl (Weststeijn A)
Date: Tue Aug 31 21:09:38 2004
Subject: GAS-L: Uncracked Product Gas cooling level successfully operated
Message-ID: <E1780666C205D211B6740008C728DBFE9F514F@sp0016.epz.nl>

Dear List members,

Much has been published on thermal and catalytic tar cracking of product
gas.
However, actual operating experience on uncracked but cooled product gas
appears harder to come by (perhaps understandable).
Still, from a design point of view this would be quite relevant information
to be used for different engineering purposes, including reduction of gas
volume transportation.

Therefore, I am interested to learn to what actual temperature level
"uncracked" tar (and particulate matter) laden product gas from wood
gasification has been successfully cooled down to and operated continuously.

To focus the question:
-gasifiers to be air-blown
-gasifiers not to include downdraft (likely too low in tar for my question)
-biomass fuel preferably to be wood (but other biomasses might still be of
interest for comparison reasons)
-purpose and method of cooling assumed less relevant than actual cooling
temperature reached successfully
-continuous conditions to mean that the gas cooling is no constraint as to
the operation of the gasifier train

Any examples of both lab and field experience -or references thereto- are
much appreciated.
Also examples from a more distant past, if so available.

Best regards,
Andries Weststeijn

 

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